UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 10-Q
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þ |
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QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934 |
For the quarterly period ended June 30, 2006
OR
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o |
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TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934 |
For the transition period from to .
Commission File Number: 1-8944
CLEVELAND-CLIFFS INC
(Exact Name of Registrant as Specified in Its Charter)
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Ohio
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34-1464672 |
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(State or Other Jurisdiction of
Incorporation or Organization)
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(I.R.S. Employer
Identification No.) |
1100 Superior Avenue, Cleveland, Ohio 44114-2589
(Address of Principal Executive Offices) (Zip Code)
Registrants Telephone Number, Including Area Code: (216) 694-5700
Indicate by check mark whether the registrant: (1) has filed all reports required to be filed
by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or
for such shorter period that the registrant was required to file such reports), and (2) has been
subject to such filing requirements for the past 90 days.
YES þ NO o
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated
filer, or a non-accelerated filer. (See definition of accelerated filer and large accelerated
filer in Rule 12b-2 of the Exchange Act).
Large accelerated filer þ Accelerated filer o Non-accelerated filer o
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of
the Exchange Act).
YES o NO þ
As of July 21, 2006, there were 41,661,253 Common Shares (par value $.25 per share) outstanding.
Definitions
The following abbreviations or acronyms are used in the text. References in this report to the Company, we, us, our
and Cliffs are to Cleveland-Cliffs Inc and subsidiaries, collectively. References to A$ refer to Australian currency, C$
to Canadian currency and $ to United States currency.
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Abbreviation or acronym |
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Term |
Algoma |
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Algoma Steel Inc. |
APB |
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Accounting Principles Board |
APBO |
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Accumulated other postretirement benefit obligation |
ARS |
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Auction rate securities |
Cade |
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Cade Struktur Corporation |
CAL |
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Cliffs and Associates Limited |
CERCLA |
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Comprehensive Environmental Response, Compensation and Liability Act |
Cliffs Australia |
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Cleveland-Cliffs Australia Pty Limited |
Cockatoo Island |
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Cockatoo Island Joint Venture |
Consent Order |
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Administrative Order by Consent |
EITF |
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Emerging Issues Task Force |
Empire |
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Empire Iron Mining Partnership |
EPA |
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United States Environmental Protection Agency |
EPS |
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Earnings per share |
FASB |
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Financial Accounting Standards Board |
FIN |
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FASB Interpretation Number |
F.O.B. |
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Free on board |
GAAP |
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accounting principles generally accepted in the United States |
HBI |
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Hot Briquette Iron |
Hibbing |
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Hibbing Taconite Company |
HLE |
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HLE Mining Limited Partnership |
ISG |
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International Steel Group Inc. |
KHD |
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KHD Humboldt Wedag International Ltd. |
KK Group |
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Kinnickinnic Development Group |
Kobe Steel |
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Kobe Steel, LTD. |
LIFO |
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Last-in, first-out |
LTVSMC |
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LTV Steel Mining Company |
Mittal Steel USA |
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Mittal Steel USA Inc. |
NDEP |
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Nevada Department of Environmental Protection |
NRD |
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Natural Resource Damages |
Notice |
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Notice of violation |
OPEB |
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Other postretirement benefits |
PBO |
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Projected Benefit Obligation |
PCB |
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Polychlorinated Biphenyl |
Portman |
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Portman Limited |
PPI |
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Producers Price Indices |
PRP |
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Potentially responsible party |
PSD |
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Prevention of Significant Deterioration |
RONA |
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Return on net assets |
RTWG |
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Rio Tinto Working Group |
SAB |
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Staff Accounting Bulletin |
SEC |
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United States Securities and Exchange Commission |
SFAS |
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Statement of Financial Accounting Standards |
Steel Dynamics |
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Steel Dynamics, Inc. |
Stelco |
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Stelco Inc. |
Tilden |
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Tilden Mining Company L.C. |
Tonne |
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Metric ton |
TSR |
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Total Shareholder Return |
United Taconite |
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United Taconite LLC |
USW |
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United Steelworkers of America |
VEBA |
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Voluntary Employee Benefit Association trusts |
Wabush |
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Wabush Mines Joint Venture |
WCI |
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WCI Steel Inc. |
WEPCO |
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Wisconsin Electric Power Company |
2
PART I FINANCIAL INFORMATION
ITEM 1 FINANCIAL STATEMENTS
CLEVELAND-CLIFFS INC AND CONSOLIDATED SUBSIDIARIES
STATEMENTS OF CONDENSED CONSOLIDATED OPERATIONS
(UNAUDITED)
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(In Millions, Except Per Share Amounts) |
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Three Months Ended |
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Six Months Ended |
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June 30 |
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June 30 |
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2006 |
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2005 |
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2006 |
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2005 |
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REVENUES FROM PRODUCT SALES AND SERVICES |
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Iron ore |
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$ |
420.2 |
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$ |
424.5 |
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$ |
664.7 |
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$ |
643.3 |
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Freight and venture partners cost reimbursements |
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66.0 |
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60.8 |
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127.9 |
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113.2 |
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486.2 |
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485.3 |
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792.6 |
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756.5 |
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COST OF GOODS SOLD AND OPERATING EXPENSES |
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(357.5 |
) |
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(348.4 |
) |
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(608.5 |
) |
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(575.9 |
) |
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SALES MARGIN |
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128.7 |
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136.9 |
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184.1 |
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180.6 |
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OTHER OPERATING INCOME (EXPENSE) |
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Casualty insurance recoveries |
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10.6 |
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10.6 |
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Royalties and management fee revenue |
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3.0 |
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3.5 |
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5.6 |
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6.2 |
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Administrative, selling and general expenses |
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(13.3 |
) |
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(10.3 |
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(23.1 |
) |
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(21.6 |
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Miscellaneous net |
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(2.0 |
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(1.8 |
) |
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(4.0 |
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(2.8 |
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(12.3 |
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2.0 |
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(21.5 |
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(7.6 |
) |
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OPERATING INCOME |
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116.4 |
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138.9 |
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162.6 |
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173.0 |
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OTHER INCOME (EXPENSE) |
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Interest income |
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3.5 |
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3.1 |
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7.8 |
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7.0 |
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Interest expense |
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(.8 |
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(1.7 |
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(1.8 |
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(1.9 |
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Other net |
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(1.3 |
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.4 |
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(.8 |
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(9.3 |
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1.4 |
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1.8 |
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5.2 |
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(4.2 |
) |
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INCOME FROM CONTINUING OPERATIONS BEFORE INCOME TAXES
AND MINORITY INTEREST |
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117.8 |
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140.7 |
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167.8 |
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168.8 |
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INCOME TAX EXPENSE |
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(29.6 |
) |
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(36.8 |
) |
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(39.5 |
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(44.0 |
) |
MINORITY INTEREST (net of tax) |
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(5.2 |
) |
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(3.9 |
) |
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(7.6 |
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(3.9 |
) |
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INCOME FROM CONTINUING OPERATIONS |
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83.0 |
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100.0 |
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120.7 |
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120.9 |
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INCOME (LOSS) FROM DISCONTINUED OPERATIONS (net of tax) |
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.1 |
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(.3 |
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.3 |
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(.2 |
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INCOME BEFORE CUMULATIVE EFFECT OF ACCOUNTING CHANGE |
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83.1 |
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99.7 |
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121.0 |
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120.7 |
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CUMULATIVE EFFECT OF ACCOUNTING CHANGE (net of tax $2.8) |
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5.2 |
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NET INCOME |
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83.1 |
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99.7 |
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121.0 |
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125.9 |
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PREFERRED STOCK DIVIDENDS |
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(1.4 |
) |
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(1.4 |
) |
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(2.8 |
) |
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(2.8 |
) |
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INCOME APPLICABLE TO COMMON SHARES |
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$ |
81.7 |
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$ |
98.3 |
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$ |
118.2 |
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$ |
123.1 |
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EARNINGS PER COMMON SHARE BASIC |
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Continuing operations |
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$ |
1.91 |
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$ |
2.27 |
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$ |
2.73 |
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$ |
2.72 |
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Discontinued operations |
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(.01 |
) |
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.01 |
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Cumulative effect of accounting change |
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.12 |
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EARNINGS PER COMMON SHARE BASIC |
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$ |
1.91 |
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$ |
2.26 |
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$ |
2.74 |
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$ |
2.84 |
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EARNINGS PER COMMON SHARE DILUTED |
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Continuing operations |
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$ |
1.53 |
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$ |
1.80 |
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$ |
2.19 |
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$ |
2.18 |
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Discontinued operations |
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(.01 |
) |
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.01 |
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Cumulative effect of accounting change |
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.09 |
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EARNINGS PER COMMON SHARE DILUTED |
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$ |
1.53 |
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$ |
1.79 |
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$ |
2.20 |
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$ |
2.27 |
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WEIGHTED AVERAGE NUMBER OF SHARES (IN THOUSANDS) |
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Basic |
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42,720 |
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43,434 |
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43,209 |
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43,316 |
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Diluted |
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54,445 |
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55,604 |
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54,899 |
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55,457 |
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See notes to condensed consolidated financial statements.
3
CLEVELAND-CLIFFS INC AND CONSOLIDATED SUBSIDIARIES
STATEMENTS OF CONDENSED CONSOLIDATED FINANCIAL POSITION
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(In Millions) |
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June 30 |
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December 31 |
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2006 |
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2005 |
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ASSETS |
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(Unaudited) |
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CURRENT ASSETS |
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Cash and cash equivalents |
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$ |
123.6 |
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$ |
192.8 |
|
Marketable securities |
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3.7 |
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9.9 |
|
Trade accounts receivable net |
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80.4 |
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53.7 |
|
Receivables from associated companies |
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22.7 |
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5.4 |
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Product inventories |
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246.3 |
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119.1 |
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Work in process inventories |
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62.1 |
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56.7 |
|
Supplies and other inventories |
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65.9 |
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70.5 |
|
Deferred and refundable taxes |
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13.2 |
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12.1 |
|
Recoverable electric power payments |
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15.6 |
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73.0 |
|
Other |
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48.1 |
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42.8 |
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TOTAL CURRENT ASSETS |
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681.6 |
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|
636.0 |
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PROPERTIES |
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1,019.9 |
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|
979.3 |
|
Allowances for depreciation and depletion |
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(183.8 |
) |
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(176.5 |
) |
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TOTAL PROPERTIES |
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836.1 |
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|
802.8 |
|
OTHER ASSETS |
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Long-term receivables |
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46.3 |
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48.7 |
|
Prepaid pensions |
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80.4 |
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80.4 |
|
Deferred income taxes |
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|
52.7 |
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|
66.5 |
|
Deposits and miscellaneous |
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63.4 |
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53.8 |
|
Other investments |
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23.4 |
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34.0 |
|
Intangible pension asset |
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13.9 |
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13.9 |
|
Marketable securities |
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22.7 |
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10.6 |
|
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TOTAL OTHER ASSETS |
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|
302.8 |
|
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|
307.9 |
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TOTAL ASSETS |
|
$ |
1,820.5 |
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|
$ |
1,746.7 |
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LIABILITIES AND SHAREHOLDERS EQUITY |
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CURRENT LIABILITIES |
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|
|
|
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Accounts payable |
|
$ |
140.8 |
|
|
$ |
122.9 |
|
Accrued employment costs |
|
|
40.4 |
|
|
|
47.4 |
|
Pensions |
|
|
45.3 |
|
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|
45.3 |
|
Other post-retirement benefits |
|
|
29.6 |
|
|
|
36.6 |
|
Accrued expenses |
|
|
28.6 |
|
|
|
28.9 |
|
Income taxes |
|
|
37.6 |
|
|
|
29.1 |
|
State and local taxes |
|
|
22.3 |
|
|
|
22.2 |
|
Environmental and mine closure obligations |
|
|
11.5 |
|
|
|
13.4 |
|
Payables to associated companies |
|
|
3.1 |
|
|
|
7.7 |
|
Other |
|
|
12.4 |
|
|
|
9.2 |
|
|
|
|
|
|
|
|
TOTAL CURRENT LIABILITIES |
|
|
371.6 |
|
|
|
362.7 |
|
PENSIONS, INCLUDING MINIMUM PENSION LIABILITY |
|
|
129.5 |
|
|
|
119.6 |
|
OTHER POST-RETIREMENT BENEFITS |
|
|
82.1 |
|
|
|
85.2 |
|
ENVIRONMENTAL AND MINE CLOSURE OBLIGATIONS |
|
|
88.5 |
|
|
|
87.3 |
|
DEFERRED INCOME TAXES |
|
|
112.4 |
|
|
|
116.7 |
|
OTHER LIABILITIES |
|
|
70.4 |
|
|
|
79.4 |
|
|
|
|
|
|
|
|
TOTAL LIABILITIES |
|
|
854.5 |
|
|
|
850.9 |
|
MINORITY INTEREST |
|
|
98.9 |
|
|
|
71.7 |
|
3.25% REDEEMABLE CUMULATIVE CONVERTIBLE
PERPETUAL PREFERRED STOCK ISSUED 172,500 SHARES |
|
|
172.5 |
|
|
|
172.5 |
|
SHAREHOLDERS EQUITY |
|
|
|
|
|
|
|
|
Common Shares par value $.25 a share
Authorized 112,000,000 shares;
Issued 67,311,764 shares |
|
|
16.8 |
|
|
|
16.8 |
|
Capital in excess of par value of shares |
|
|
93.8 |
|
|
|
93.9 |
|
Retained earnings |
|
|
932.5 |
|
|
|
824.2 |
|
Accumulated other comprehensive loss, net of tax |
|
|
(109.4 |
) |
|
|
(125.6 |
) |
Cost of 25,418,674 Common Shares in treasury
(2005 23,480,770 shares) |
|
|
(243.1 |
) |
|
|
(164.3 |
) |
Unearned compensation |
|
|
4.0 |
|
|
|
6.6 |
|
|
|
|
|
|
|
|
TOTAL SHAREHOLDERS EQUITY |
|
|
694.6 |
|
|
|
651.6 |
|
|
|
|
|
|
|
|
TOTAL LIABILITIES AND SHAREHOLDERS EQUITY |
|
$ |
1,820.5 |
|
|
$ |
1,746.7 |
|
|
|
|
|
|
|
|
See notes to condensed consolidated financial statements.
4
CLEVELAND-CLIFFS INC AND CONSOLIDATED SUBSIDIARIES
STATEMENTS OF CONDENSED CONSOLIDATED CASH FLOWS
(UNAUDITED)
|
|
|
|
|
|
|
|
|
|
|
(In Millions, |
|
|
|
Brackets Indicate |
|
|
|
Cash Decrease) |
|
|
|
Six Months Ended |
|
|
|
June 30 |
|
|
|
2006 |
|
|
2005 |
|
CASH FLOW FROM CONTINUING OPERATIONS |
|
|
|
|
|
|
|
|
OPERATING ACTIVITIES |
|
|
|
|
|
|
|
|
Net income |
|
$ |
121.0 |
|
|
$ |
125.9 |
|
Cumulative effect of accounting change |
|
|
|
|
|
|
(5.2 |
) |
(Income) loss from discontinued operations |
|
|
(.3 |
) |
|
|
.2 |
|
|
|
|
|
|
|
|
Income from continuing operations |
|
|
120.7 |
|
|
|
120.9 |
|
Depreciation and amortization: |
|
|
|
|
|
|
|
|
Consolidated |
|
|
30.3 |
|
|
|
22.0 |
|
Share of associated companies |
|
|
3.2 |
|
|
|
2.1 |
|
Minority interest |
|
|
7.6 |
|
|
|
3.9 |
|
Deferred income taxes |
|
|
1.2 |
|
|
|
7.6 |
|
(Gain) loss on currency hedges |
|
|
(1.4 |
) |
|
|
9.8 |
|
Excess tax benefit from share-based compensation |
|
|
(1.2 |
) |
|
|
|
|
Environmental and closure obligations |
|
|
(1.0 |
) |
|
|
2.2 |
|
Share-based compensation |
|
|
(.6 |
) |
|
|
|
|
Gain on sale of assets |
|
|
(.3 |
) |
|
|
(.4 |
) |
Pensions and other post-retirement benefits |
|
|
(.2 |
) |
|
|
8.3 |
|
Other |
|
|
1.8 |
|
|
|
|
|
Changes in operating assets and liabilities: |
|
|
|
|
|
|
|
|
Sales of short-term marketable securities |
|
|
9.9 |
|
|
|
182.7 |
|
Purchases of short-term marketable securities |
|
|
(3.7 |
) |
|
|
|
|
Product inventories |
|
|
(127.2 |
) |
|
|
(51.4 |
) |
Other |
|
|
53.3 |
|
|
|
17.3 |
|
|
|
|
|
|
|
|
Net cash from operating activities |
|
|
92.4 |
|
|
|
325.0 |
|
|
|
|
|
|
|
|
|
|
INVESTING ACTIVITIES |
|
|
|
|
|
|
|
|
Purchase of property, plant and equipment: |
|
|
|
|
|
|
|
|
Consolidated |
|
|
(62.9 |
) |
|
|
(46.1 |
) |
Share of associated companies |
|
|
(6.4 |
) |
|
|
(4.6 |
) |
Investment in Portman Limited |
|
|
|
|
|
|
(409.7 |
) |
Payment of currency hedges |
|
|
|
|
|
|
(9.8 |
) |
Proceeds from sale of assets |
|
|
1.6 |
|
|
|
.5 |
|
|
|
|
|
|
|
|
Net cash used by investing activities |
|
|
(67.7 |
) |
|
|
(469.7 |
) |
|
|
|
|
|
|
|
|
|
FINANCING ACTIVITIES |
|
|
|
|
|
|
|
|
Borrowing under Revolving Credit facility |
|
|
|
|
|
|
175.0 |
|
Repayment under Revolving Credit facility |
|
|
|
|
|
|
(125.0 |
) |
Contributions by minority interest |
|
|
1.2 |
|
|
|
1.1 |
|
Excess tax benefit from share-based compensation |
|
|
1.2 |
|
|
|
|
|
Proceeds from stock options exercised |
|
|
.6 |
|
|
|
3.5 |
|
Repurchase of Common Stock |
|
|
(81.0 |
) |
|
|
|
|
Common Stock dividends |
|
|
(9.9 |
) |
|
|
(4.3 |
) |
Preferred Stock dividends |
|
|
(2.8 |
) |
|
|
(2.8 |
) |
Repayment of capital leases |
|
|
(2.2 |
) |
|
|
(.6 |
) |
Issuance costs of Revolving Credit |
|
|
(1.0 |
) |
|
|
(1.9 |
) |
Repayment of other borrowings |
|
|
(.8 |
) |
|
|
|
|
|
|
|
|
|
|
|
Net cash from (used by) financing activities |
|
|
(94.7 |
) |
|
|
45.0 |
|
EFFECT OF EXCHANGE RATE CHANGES ON CASH |
|
|
.5 |
|
|
|
(.4 |
) |
|
|
|
|
|
|
|
CASH USED BY CONTINUING OPERATIONS |
|
|
(69.5 |
) |
|
|
(100.1 |
) |
CASH FROM (USED BY) DISCONTINUED OPERATIONS
OPERATING ACTIVITIES |
|
|
.3 |
|
|
|
(.8 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
DECREASE IN CASH AND CASH EQUIVALENTS |
|
|
(69.2 |
) |
|
|
(100.9 |
) |
CASH AND CASH EQUIVALENTS AT BEGINNING OF PERIOD |
|
|
192.8 |
|
|
|
216.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
CASH AND CASH EQUIVALENTS AT END OF PERIOD |
|
$ |
123.6 |
|
|
$ |
116.0 |
|
|
|
|
|
|
|
|
See notes to condensed consolidated financial statements.
5
CLEVELAND-CLIFFS INC AND CONSOLIDATED SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
June 30, 2006
NOTE 1 BASIS OF PRESENTATION
The accompanying unaudited condensed consolidated financial statements have been prepared in
accordance with the instructions to Form 10-Q for interim financial reporting and do not include
all information and footnotes required by GAAP for complete financial statements. This Form 10-Q
should be read in conjunction with the financial statement footnotes and other information in our
2005 Annual Report on Form 10-K. In managements opinion, the quarterly unaudited condensed
consolidated financial statements present fairly our financial position, results of operations and
cash flows in accordance with GAAP.
The preparation of financial statements in conformity with GAAP requires management to make
estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure
of contingent assets and liabilities at the date of the financial statements, and the reported
amounts of revenues and expenses during the reporting period. On an on-going basis, management
evaluates its estimates and assumptions, including those related to revenue recognition, the fair
value of share-based compensation, valuation of inventories, valuation of long-lived assets,
post-employment benefits, income taxes, litigation and environmental liabilities. Management bases
its estimates on historical experience, current business conditions and expectations and on various
other assumptions it believes are reasonable under the circumstances. Actual results could differ
from those estimates.
The condensed consolidated financial statements include the accounts of the Company and its
controlled subsidiaries, including: Tilden, in Michigan, 85 percent ownership; Empire, in
Michigan, 79 percent ownership; United Taconite, in Minnesota, 70 percent ownership; and Portman,
in Western Australia, 80.4 percent ownership. All
6
significant intercompany balances and transactions have been eliminated in consolidation.
On May 9, 2006, the Companys Board of Directors approved a two-for-one stock split of its
Common Shares with a corresponding decrease in par value from $.50 to $.25 per Common Share. The
record date for the stock split was June 15, 2006 with a distribution date of June 30, 2006.
Accordingly, all Common Shares, per share amounts, stock compensation plans and preferred stock
conversion rates have been adjusted retroactively to reflect the stock split.
On April 19, 2005, Cliffs Australia, a wholly owned subsidiary of the Company, completed the
acquisition of 80.4 percent of Portmans common stock. The acquisition was initiated on March 31,
2005 by the purchase of approximately 68.7 percent of the outstanding shares of Portman. The
Statements of Condensed Consolidated Financial Position of the Company as of June 30, 2006 and
December 31, 2005 reflect the acquisition of Portman, effective March 31, 2005, under the purchase
method of accounting. See NOTE 3 for further discussion.
The Company also owns a 26.83 percent interest in Wabush Mines, an unincorporated Joint
Venture, in Canada; and a 23 percent interest in Hibbing Taconite Company, an unincorporated Joint
Venture in Minnesota. Additionally, Portman owns a 50 percent interest in Cockatoo Island Joint
Venture. Investments in joint ventures which we do not control, but have the ability to exercise
significant influence over operating and financial policies, are accounted for under the equity
method.
Quarterly results historically are not representative of annual results due to seasonal and
other factors. Certain prior year amounts have been reclassified to conform to the current year
presentation, including amounts related to discontinued operations and the cumulative effect of an
accounting change.
NOTE 2 ACCOUNTING POLICIES
In June 2006, FASB issued Interpretation No. 48, Accounting for Uncertainty in Income Taxes
(FIN 48). FIN 48 clarifies the accounting for uncertainty in income
taxes by defining a criterion that an individual tax position must meet for any part of the
7
benefit of that position to be recognized in an enterprises financial statements. Additionally,
the Interpretation provides guidance on measurement, derecognition, classification, interest and
penalties, accounting in interim periods, disclosure and transition. This Interpretation is
effective for fiscal years beginning after December 15, 2006. We do not expect adoption of this
Interpretation to have a material impact on our consolidated financial statements.
In March 2006, FASB issued Statement No. 156, Accounting for Servicing of Financial Assets
an amendment of FASB Statement No. 140 (SFAS 156). SFAS 156 establishes the accounting for all
separately recognized servicing assets and servicing liabilities. This Statement amends Statement
No. 140 to require that all separately recognized servicing assets and servicing liabilities be
initially measured at fair value, if practicable. This statement is effective January 1, 2007. We
do not expect adoption of this standard to have a material impact on our consolidated financial
statements.
On February 16, 2006, FASB issued Statement No. 155, Accounting for Certain Hybrid
Instruments (SFAS 155), which amends SFAS No. 133, Accounting for Derivative Instruments and
Hedging Activities (SFAS 133) and SFAS No. 140, Accounting for Transfers and Servicing of
Financial Assets and Extinguishment of Liabilities (SFAS 140). SFAS 155 allows financial
instruments that have embedded derivatives to be accounted for as a whole (eliminating the need to
bifurcate the derivative from its host) if the holder elects to account for the instrument on a
fair value basis. SFAS 155 also clarifies and amends certain other provisions of SFAS 133 and SFAS
140. This statement is effective for all financial instruments acquired or issued in fiscal years
beginning after September 15, 2006. We do not expect adoption of this standard to have a material
impact on our consolidated financial statements.
On March 17, 2005, the EITF reached consensus on Issue No. 04-6, Accounting for Stripping
Costs Incurred during Production in the Mining Industry, (EITF 04-6). The consensus clarifies
that stripping costs incurred during the production phase of a mine are variable production costs
that should be included in the
cost of inventory. The consensus, which is effective for reporting periods beginning after
December 15, 2005, permitted early adoption. At its June 29, 2005 meeting,
8
FASB ratified a
modification to EITF 04-6 to clarify that the term inventory produced means inventory
extracted. We elected to adopt EITF 04-6 in 2005. As a result, we recorded an after-tax
cumulative effect adjustment of $5.2 million or $.09 per diluted share, and increased product
inventory by $8.0 million effective January 1, 2005.
Marketable Securities
We determine the appropriate classification of debt and equity securities at the time of
purchase and re-evaluate such designation as of each balance sheet date. At June 30, 2006, we had
$3.7 million of six-month term deposits at Portman. At December 31, 2005, we had $9.9 million in
highly-liquid auction rate securities (ARS), classified as trading with changes in market value,
if any, included in income. The ARS were fully liquidated in the first quarter of 2006. We
invested in ARS to generate higher returns than traditional money market investments. Although
these securities have long-term stated contractual maturities, they can be presented for redemption
at auction when rates are reset, which is typically every 7, 28 or 35 days. As a result, we
classify these securities as current assets. We had no realized or unrealized gains or losses
related to these securities during the first six months of 2006 and 2005. All income, including
any gains or losses related to these investments, was recorded as interest income. In accordance
with our investment policy, we only invest in ARS with high quality credit issuers and limit the
amount of investment exposure to any one issuer.
We had $22.7 million and $10.6 million at June 30, 2006 and December 31, 2005, respectively,
of non-current marketable securities, classified as available for sale, which are stated at fair
value, with unrealized holding gains and losses included in other comprehensive income.
Inventories
North America
Product inventories are stated at the lower of cost or market. Cost of iron ore inventories
is determined using the LIFO method. We maintain ownership of the inventories until title has
transferred to the customer, usually when payment is made. Maintaining iron ore products at ports
on the lower Great Lakes reduces risk of non-
9
payment by customers, as we retain title to the
product until payment is received from the customer. We track the movement of inventory and have
the right to verify the quantities on hand. Supplies and other inventories reflect the weighted
average cost method.
Australia
At acquisition, the fair value of Portmans inventory was assigned value at estimated selling
price less costs of realization and an appropriate margin for selling efforts and costs to
complete, with the exception of lower grade stockpiles. The net realizable value has been
discounted to present value using a weighted average cost of capital where appropriate. Optimal
use of lower grade stockpiles of high phosphorous ore is dependent on future production of standard
ore for blending into saleable product. These stockpiles are scheduled to be utilized in the mine
plan progressively over the life of the mine. Given the nature of these stockpiles and their
dependence on future production, they have been assessed on the same basis as mineral rights
associated with mining operations adjusted for the costs incurred to date to extract the ore and to
reflect the benefits to Portman of having this ore available as an alternative to in-ground
reserves. We maintain ownership of the inventories until title has transferred to the customer at
the F.O.B. point, which is generally when the product is loaded into the vessel.
Share-Based Compensation
Effective January 1, 2006, we adopted the fair value recognition provisions of SFAS 123R using
the modified prospective transition method. Because we elected to use the modified prospective
transition method, results for prior periods have not been restated. Under this transition method,
share-based compensation expense for the first six months of 2006 includes compensation expense for
all share-based compensation awards granted prior to January 1, 2006 based on the grant date fair
value estimated in accordance with the provisions of SFAS 123R. Accordingly, the revised compensation costs are
being amortized on a straight-line basis over the remaining service periods of the awards.
10
Prior to the adoption of SFAS 123R, we recognized share-based compensation expense in
accordance with SFAS 123. As prescribed in SFAS No. 148, Accounting for Stock-Based Compensation
Transition and Disclosure (SFAS 148), we elected to use the prospective method. The
prospective method requires expense to be recognized for all awards granted, modified or settled
beginning in the year of adoption. In accordance with SFAS 123 and SFAS 148, we provided pro forma
net income or loss and net income or loss per share disclosures for each period prior to adoption
of SFAS 123R as if we had applied the fair value recognition provisions to all awards unvested in
each period.
In March 2005, the SEC issued SAB 107, which provides supplemental implementation guidance for
SFAS 123R. We have applied the provisions of SAB 107 in our adoption of SFAS 123R. See NOTE 10
for information on the impact of our adoption of SFAS 123R and the assumptions we used to calculate
the fair value of share-based employee compensation.
Derivatives
In the normal course of business, we use various instruments to hedge our exposure for
purchases of commodities and foreign currency.
We enter into forward contracts for the purchase of commodities, primarily natural gas and
diesel fuel, which are used in our North American operations. Such contracts are in quantities
expected to be delivered and used in the production process and are not intended for resale or
speculative purposes.
Portman uses forward exchange contracts, call options, collar options and convertible collar
options to hedge its currency exposure for a portion of its sales receipts denominated in United
States currency. The primary objective for the use of these instruments is to reduce the
volatility of earnings due to changes in the
Australian/United States currency exchange rate, and to protect against undue adverse movement in
these exchange rates. All hedges are tested for effectiveness at inception and at each reporting
period thereafter.
11
Income Taxes
Income taxes are based on income for financial reporting purposes calculated using our
expected annual effective rate and reflect a current tax liability (asset) for the estimated taxes
payable (recoverable) on the current year tax return and expected annual changes in deferred taxes.
Deferred tax assets or liabilities are determined based on differences between financial reporting
and tax bases of assets and liabilities and are measured using enacted tax laws and rates. A
valuation allowance is provided on deferred tax assets if it is determined that it is more likely
than not that the asset will not be realized.
Revenue Recognition
Revenue is recognized on the sale of products when title to the product has transferred to the
customer in accordance with the specified terms of each term supply agreement. Generally, our
North American term supply agreements provide that title transfers to the customer when payment is
received. Under some term supply agreements, we ship the product to ports on the lower Great Lakes
and/or to the customers facilities prior to the transfer of title. Certain sales contracts with
one customer include provisions for supplemental revenue or refunds based on annual steel pricing
at the time the product is consumed in the customers blast furnaces. We estimate these amounts
for recognition at the time of sale when it is deemed probable that they will be realized.
Estimated supplemental payments (on approximately .8 million tons), which at estimated pricing
would have amounted to approximately $12.9 million related to 2005 sales to one of the customers
indefinitely idled facilities, were not included in 2005 revenue. Supplemental payments related to
pellets sold to this facility are due and will be recognized when the pellets are consumed or upon
other disposition. Revenue in the first six months of 2006 included approximately $12.9 million of
additional revenue on 2005 sales due to such changes, including $4.0 million for .3 million tons
related to the idled facility. Revenue for the first six months of the year from product sales
includes reimbursement for freight charges ($37.1 million in 2006 and $38.5 million in 2005) paid
on behalf of customers and venture partners cost
reimbursements ($90.8 million in 2006 and $74.7 million in 2005) from minority interest partners
for their share of North American mine costs.
12
We do not recognize revenue on North American iron ore products shipped to some customers
until payment is received. Generally, our North American term supply agreements specify that title
and risk of loss pass to the customer when payment for the pellets is received. This is a revenue
recognition practice utilized to reduce our financial risk to customer insolvency. This practice
is not believed to be widely used throughout the balance of the industry.
Where we are joint venture participants in the ownership of a North American mine, our
contracts entitle us to receive royalties and management fees, which we earn as the pellets are
produced. Revenue is recognized on services when the services are performed.
Portmans sales revenue is recognized at the F.O.B. point, which is generally when the product
is loaded into the vessel. Revenues denominated in a foreign currency are converted to Australian
dollars at the currency exchange rate in effect at the time of the transaction.
Foreign Currency Translation
Results of foreign operations are translated into United States dollars using the average
exchange rates during the applicable periods. Assets and liabilities are translated into United
States dollars using the exchange rate on the balance sheet date. Resulting translation
adjustments are recorded in Accumulated other comprehensive loss in Shareholders Equity on our
Statements of Condensed Consolidated Financial Position.
Goodwill
Based on our final purchase price allocation for the Portman acquisition, we identified
approximately $8.4 million of excess purchase price over the fair value of assets acquired and
liabilities assumed. As required by SFAS No. 142, Goodwill and Other Intangible Assets, (SFAS
142), goodwill was allocated to our Australia
segment. SFAS 142 requires us to compare the fair value of the reporting unit to its carrying
value on an annual basis to determine if there is potential goodwill impairment. If the fair value
of the reporting unit is less than its carrying value, an impairment loss is
13
recorded to the extent
that the fair value of the goodwill within the reporting unit is less than its carrying value.
Preferred Stock
In January 2004, we completed an offering of $172.5 million of redeemable cumulative
convertible perpetual preferred stock, without par value, issued at $1,000 per share. The
preferred stock pays quarterly cash dividends at a rate of 3.25 percent per annum, has a
liquidation preference of $1,000 per share and is convertible into our common shares at an adjusted
rate of 65.5068 common shares per share of preferred stock, which is equivalent to an adjusted
conversion price of $15.27 per share at June 30, 2006, subject to further adjustment in certain
circumstances. Each share of preferred stock may be converted by the holder if during any fiscal
quarter ending after March 31, 2004 the closing sale price of our common stock for at least 20
trading days in a period of 30 consecutive trading days ending on the last trading day of the
preceding quarter exceeds 110 percent of the applicable conversion price on such trading day
($16.80 at June 30, 2006). The threshold was met as of June 30, 2006. The satisfaction of this
condition allows conversion of the preferred stock during the fiscal quarter ending September 30,
2006 only. The conversion right may continue after such quarter if certain conditions set forth in
the terms of the preferred stock are satisfied. The preferred stock was also convertible during
each of the past six quarters due to the satisfaction of this condition during each of the
immediately preceding quarters.
NOTE 3 PORTMAN ACQUISITION
On April 19, 2005, Cliffs Australia completed the acquisition of 80.4 percent of the
outstanding shares of Portman, a Western Australia-based independent iron ore mining and
exploration company. The acquisition was initiated on March 31, 2005 by the purchase of
approximately 68.7 percent of the outstanding shares of Portman. The assets consisted primarily of
iron ore inventory, land and mineral rights and iron ore
reserves. The purchase price of the 80.4 percent interest was $433.1 million, including $12.4
million of acquisition costs. Additionally, we incurred $9.8 million of foreign currency hedging
costs related to this transaction, which were included in Other-net in
14
the first quarter 2005
Statements of Condensed Consolidated Operations. The acquisition increased our customer base in
China and Japan and established our presence in the Australian mining industry. Portmans
full-year 2005 production (excluding its .6 million tonne share of the 50 percent-owned Cockatoo
Island Joint Venture) was approximately 6.0 million tonnes. Portmans $66 million expansion
project is in the production ramp up mode. Portman expects to be shipping at nearly the eight
million tonne production rate in the third quarter of 2006. The production is fully committed to
steel companies in China and Japan for the next four years.
The acquisition and related costs were financed with existing cash and marketable securities
and $175 million of interim borrowings under a three-year $350 million revolving credit facility.
The outstanding balance was repaid in July 2005. See NOTE 4.
The Statements of Condensed Consolidated Financial Position of the Company as of June 30, 2006
and December 31, 2005 reflect the acquisition of Portman, effective March 31, 2005, under the
purchase method of accounting. Assets acquired and liabilities assumed have been recorded at
estimated fair values as of the acquisition date as determined by the results of an appraisal of
assets and liabilities, which was finalized at the end of the first quarter of 2006.
NOTE 4 DEBT AND REVOLVING CREDIT FACILITY
On June 23, 2006, we entered into a five-year unsecured credit agreement with a syndicate of
16 financial institutions. The new facility provides $500 million in borrowing capacity under a
revolving credit line, with no scheduled maturities other than the five-year term of the agreement;
loans are made with a choice of interest rates and maturities, subject to the term of the
agreement. The new credit agreement replaced an existing $350 million unsecured revolving credit
facility scheduled to expire in March 2008. The facility has financial covenants based on
earnings, debt and fixed cost coverage. Interest rates are either (1) a range from LIBOR plus .75
percent to LIBOR plus 1.50 percent based on debt and earnings, or (2) the prime rate. As of June 30, 2006, we
were in compliance with the covenants in the credit agreement. We did not have any borrowings
outstanding against this facility as of June 30, 2006.
15
Portman is party to a A$40 million credit agreement. The facility has various covenants based
on earnings, asset ratios and fixed cost coverage. The floating interest rate is 80 basis points
over the 90-day bank bill swap rate in Australia. Under this facility, Portman has remaining
borrowing capacity of A$28.5 million on June 30, 2006, after reduction of A$11.5 million for
commitments under outstanding performance bonds. As of June 30, 2006, Portman was in compliance
with the covenants in the credit agreement.
In 2005, Portman secured five-year financing from its customers in China as part of its
long-term sales agreements to assist with the funding of the expansion of its mining operation.
The borrowings, which total $7.0 million at June 30, 2006, accrue interest annually at five
percent. The borrowings require a $.7 million principal payment plus accrued interest to be made
each January 31 for the next three years with the remaining balance due in full in January 2010.
NOTE 5 SEGMENT REPORTING
As a result of the Portman acquisition, we have organized into two operating and reporting
segments: North America and Australia. The North America segment, comprised of our mining
operations in the United States and Canada, represented approximately 81 percent of our
consolidated revenues for the six-month period ended June 30, 2006. The Australia segment,
comprised of our 80.4 percent Portman interest in Western Australia represented approximately 19
percent of our consolidated revenues for the same period. There have been no intersegment revenues
since the acquisition.
The North America segment is comprised of our six iron ore mining operations in Michigan,
Minnesota and Eastern Canada. We manufacture 13 grades of iron ore pellets, including standard,
fluxed and high manganese, for use in our customers blast furnaces as part of the steelmaking
process. Each of the mines has crushing,
concentrating and pelletizing facilities used in the production process. More than 97 percent
of the pellets are sold to integrated steel companies in the United States and Canada, using a
single sales force.
16
The Australia segment includes production facilities at the Koolyanobbing operations and
a 50 percent interest in a joint venture at Cockatoo Island, producing lump ore and direct shipping
fines for our customers in China and Japan. The Koolyanobbing operation has crushing and screening
facilities used in the production process. Production is fully committed to steel companies in
China and Japan for the next four years.
We primarily evaluate performance based on segment operating income, defined as revenues less
expenses identifiable to each segment. We have classified certain administrative expenses as
unallocated corporate expenses.
The following table presents a summary of our segments for the three-month and six-month
periods ended June 30, 2006 and 2005 based on the current reporting structure.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(In Millions) |
|
|
|
Three Months |
|
|
Six Months |
|
|
|
Ended June 30 |
|
|
Ended June 30 |
|
|
|
2006 |
|
|
2005 |
|
|
2006 |
|
|
2005 |
|
Revenues from product sales and services: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
North America |
|
$ |
393.9 |
|
|
$ |
417.5 |
|
|
$ |
640.1 |
|
|
$ |
688.7 |
|
Australia |
|
|
92.3 |
|
|
|
67.8 |
|
|
|
152.5 |
|
|
|
67.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total revenues from product sales and services |
|
$ |
486.2 |
|
|
$ |
485.3 |
|
|
$ |
792.6 |
|
|
$ |
756.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment operating income: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
North America |
|
$ |
100.1 |
|
|
$ |
128.3 |
|
|
$ |
147.5 |
|
|
$ |
173.7 |
|
Australia |
|
|
27.8 |
|
|
|
18.8 |
|
|
|
35.4 |
|
|
|
18.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment operating income |
|
|
127.9 |
|
|
|
147.1 |
|
|
|
182.9 |
|
|
|
192.5 |
|
Unallocated corporate expenses |
|
|
(11.5 |
) |
|
|
(8.2 |
) |
|
|
(20.3 |
) |
|
|
(19.5 |
) |
Other income (expense) |
|
|
1.4 |
|
|
|
1.8 |
|
|
|
5.2 |
|
|
|
(4.2 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from continuing operations before income
taxes and minority interest |
|
$ |
117.8 |
|
|
$ |
140.7 |
|
|
$ |
167.8 |
|
|
$ |
168.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation, depletion and amortization: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
North America |
|
$ |
8.3 |
|
|
$ |
8.5 |
|
|
$ |
16.3 |
|
|
$ |
15.8 |
|
Australia |
|
|
10.9 |
|
|
|
8.3 |
|
|
|
17.2 |
|
|
|
8.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total depreciation, depletion and amortization |
|
$ |
19.2 |
|
|
$ |
16.8 |
|
|
$ |
33.5 |
|
|
$ |
24.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital additions: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
North America |
|
$ |
7.4 |
|
|
$ |
17.4 |
|
|
$ |
28.3 |
|
|
$ |
34.1 |
|
Australia |
|
|
7.6 |
|
|
|
9.8 |
|
|
|
22.4 |
|
|
|
9.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total capital additions |
|
$ |
15.0 |
|
|
$ |
27.2 |
|
|
$ |
50.7 |
* |
|
$ |
43.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
* |
|
There were no non-cash additions at June 30, 2006. |
17
A summary of assets by segment is as follows:
|
|
|
|
|
|
|
|
|
|
|
(In Millions) |
|
|
|
June 30 |
|
|
December 31 |
|
|
|
2006 |
|
|
2005 |
|
Segment assets: |
|
|
|
|
|
|
|
|
North America |
|
$ |
1,130.9 |
|
|
$ |
1,079.6 |
|
Australia |
|
|
689.6 |
|
|
|
667.1 |
|
|
|
|
|
|
|
|
Total consolidated assets |
|
$ |
1,820.5 |
|
|
$ |
1,746.7 |
|
|
|
|
|
|
|
|
NOTE 6 COMPREHENSIVE INCOME
Following are the components of comprehensive income for the three-month and six-month periods
ended June 30, 2006 and 2005:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(In Millions) |
|
|
|
Three Months |
|
|
Six Months |
|
|
|
Ended June 30 |
|
|
Ended June 30 |
|
|
|
2006 |
|
|
2005 |
|
|
2006 |
|
|
2005 |
|
Net income |
|
$ |
83.1 |
|
|
$ |
99.7 |
|
|
$ |
121.0 |
|
|
$ |
125.9 |
|
Other comprehensive income (loss): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Unrealized gain on marketable securities -
net of tax |
|
|
2.3 |
|
|
|
.2 |
|
|
|
7.8 |
|
|
|
.2 |
|
Foreign currency translation gain (loss) |
|
|
14.8 |
|
|
|
(6.7 |
) |
|
|
5.5 |
|
|
|
(8.9 |
) |
Derivative instrument hedges, mark to market
gains (losses) arising in period |
|
|
3.2 |
|
|
|
(3.6 |
) |
|
|
2.9 |
|
|
|
(3.6 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total other comprehensive income (loss) |
|
|
20.3 |
|
|
|
(10.1 |
) |
|
|
16.2 |
|
|
|
(12.3 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive income |
|
$ |
103.4 |
|
|
$ |
89.6 |
|
|
$ |
137.2 |
|
|
$ |
113.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
18
NOTE 7 PENSIONS AND OTHER POSTRETIREMENT BENEFITS
The components of defined benefit pension and OPEB expense for the three-month and six-month
periods ended June 30, 2006 and 2005 were as follows:
Defined Benefit Pension Expense
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(In Millions) |
|
|
|
Three Months |
|
|
Six Months |
|
|
|
Ended June 30 |
|
|
Ended June 30 |
|
|
|
2006 |
|
|
2005 |
|
|
2006 |
|
|
2005 |
|
Service cost |
|
$ |
2.9 |
|
|
$ |
3.0 |
|
|
$ |
5.9 |
|
|
$ |
6.0 |
|
Interest cost |
|
|
10.7 |
|
|
|
10.1 |
|
|
|
21.3 |
|
|
|
20.2 |
|
Expected return on plan assets |
|
|
(12.1 |
) |
|
|
(11.1 |
) |
|
|
(24.2 |
) |
|
|
(22.3 |
) |
Amortization: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Unrecognized prior service costs |
|
|
.7 |
|
|
|
.6 |
|
|
|
1.5 |
|
|
|
1.3 |
|
Net actuarial losses |
|
|
4.1 |
|
|
|
3.1 |
|
|
|
8.2 |
|
|
|
6.3 |
|
Amortization of net obligation |
|
|
(.6 |
) |
|
|
(1.0 |
) |
|
|
(1.2 |
) |
|
|
(2.0 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net periodic benefit cost |
|
$ |
5.7 |
|
|
$ |
4.7 |
|
|
$ |
11.5 |
|
|
$ |
9.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
OPEB Expense
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(In Millions) |
|
|
|
Three Months |
|
|
Six Months |
|
|
|
Ended June 30 |
|
|
Ended June 30 |
|
|
|
2006 |
|
|
2005 |
|
|
2006 |
|
|
2005 |
|
Service cost |
|
$ |
.7 |
|
|
$ |
.9 |
|
|
$ |
1.4 |
|
|
$ |
1.8 |
|
Interest cost |
|
|
4.4 |
|
|
|
4.5 |
|
|
|
8.8 |
|
|
|
9.0 |
|
Expected return on plan assets |
|
|
(2.3 |
) |
|
|
(1.8 |
) |
|
|
(4.5 |
) |
|
|
(3.6 |
) |
Amortization: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Unrecognized prior service credits |
|
|
(1.6 |
) |
|
|
(2.0 |
) |
|
|
(3.2 |
) |
|
|
(3.6 |
) |
Net actuarial losses |
|
|
2.9 |
|
|
|
3.7 |
|
|
|
5.8 |
|
|
|
7.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net periodic benefit cost |
|
$ |
4.1 |
|
|
$ |
5.3 |
|
|
$ |
8.3 |
|
|
$ |
10.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Historically, the U.S. discount rate has been set for all plans using the Moodys Aa
corporate bond index. As of December 31, 2005, this rate was 5.4 percent. The Company, through an
independent consultant, matched the projected cash flows used to determine the PBO and APBO to a
projected yield curve of approximately 400 Aa graded bonds in the 10th to
90th percentiles. These bonds are either noncallable or callable with make-whole
provisions. The duration matching produced rates ranging from 5.5 percent to 5.6 percent for the
Companys U.S. pension plans. Based on these results, the Company selected a discount rate of 5.5
percent for its U.S. plans at December 31, 2005, compared with a rate of 5.75 percent at December
31, 2004.
19
The Canadian discount rate is set based upon a model by an independent consultant. The
model discount rates for Canada are determined by calculating the single level discount rate that,
when applied to a particular cash flow pattern, produces the same present value as discounting the
cash flow pattern using spot rates generated from a high-quality corporate bond yield curve. Based
on the cash flow patterns and liability duration for the Canadian plans, which are dependent on the
demographic profile of each plan, the December 31, 2005 discount rate was 5.00 percent, compared
with a rate of 5.75 percent at December 31, 2004.
NOTE 8 ENVIRONMENTAL AND MINE CLOSURE OBLIGATIONS
At June 30, 2006, the Company, including its share of unconsolidated ventures, had
environmental and mine closure liabilities of $112.8 million, of which $11.5 million was classified
as current. Payments in the first six months of 2006 were $7.9 million (2005 $1.1 million).
Following is a summary of the obligations:
|
|
|
|
|
|
|
|
|
|
|
(In Millions) |
|
|
|
June 30 |
|
|
December 31 |
|
|
|
2006 |
|
|
2005 |
|
Environmental |
|
$ |
15.0 |
|
|
$ |
17.8 |
|
|
|
|
|
|
|
|
|
|
Mine closure |
|
|
|
|
|
|
|
|
LTVSMC |
|
|
29.4 |
|
|
|
30.4 |
|
Operating mines |
|
|
68.4 |
|
|
|
64.8 |
|
|
|
|
|
|
|
|
Total mine closure |
|
|
97.8 |
|
|
|
95.2 |
|
|
|
|
|
|
|
|
Total environmental and mine closure obligations* |
|
$ |
112.8 |
|
|
$ |
113.0 |
|
|
|
|
|
|
|
|
|
|
|
* |
|
Includes $12.8 million and $12.3 million at June 30, 2006 and December 31, 2005,
respectively, of our share of unconsolidated ventures. |
Environmental
Our mining and exploration activities are subject to various laws and regulations governing
the protection of the environment. We conduct our operations so as to protect the public health
and environment and believe our operations are in compliance with applicable laws and regulations
in all material respects. Our environmental liabilities of $15.0 million at June 30, 2006,
including obligations for known environmental remediation exposures at active and closed mining
operations and other sites, have been recognized based on the estimated cost of investigation and
remediation at each site. If the cost can only be estimated as a range of possible
20
amounts with no specific amount being most likely, the minimum of the range is accrued in
accordance with SFAS No. 5, Accounting for Contingencies. Future expenditures are not
discounted, and potential insurance recoveries have not been reflected. Additional environmental
obligations could be incurred, the extent of which cannot be assessed.
The environmental liability includes our obligations related to five sites that are
independent of our iron mining operations, three former iron ore-related sites, two leased land
sites where we are lessor and miscellaneous remediation obligations at our operating units. We
recorded $3.8 million of additional clean-up expense related to a PCB spill at Tilden ($5.2 million
was previously accrued in December 2005) in the second quarter of 2006 as Miscellaneous net in
the Statements of Condensed Consolidated Operations.
The obligation also includes Federal and State sites where the Company is named as a PRP: the
Rio Tinto mine site in Nevada, the Milwaukee Solvay site in Wisconsin, and the Kipling and Deer
Lake sites in Michigan.
Milwaukee Solvay Site
The Kinnickinnic Development Group (KK Group) is pursuing the acquisition of the Milwaukee
Solvay property. Pursuant to the Liability Transfer and Indemnity Agreement entered into between
KK Group and Cliffs Mining Company, the KK Group has agreed to acquire our mortgage interest in the
property for $2.25 million, assume all environmental liabilities in connection with the property
and place $4.0 million in escrow to secure the KK Groups obligations. The KK Group has agreed,
upon closing, to purchase a $5.0 million environmental insurance policy. The estimated premium for
the insurance policy is expected to be placed in escrow in the near future to be utilized when the
policy is issued. The Company received the $2.25 million payment for the assignment of the
mortgage in June 2006 as a deposit to be held pending closure on the global agreement.
21
Rio Tinto
The Rio Tinto Mine site is a historic underground copper mine located near Mountain City, NV,
where tailings were placed in Mill Creek, a tributary to the Owyhee River. Remediation work is
being conducted in accordance with a Consent Order between the Nevada Department of Environmental
Protection (NDEP) and the Rio Tinto Working Group (RTWG) composed of the Company, Atlantic
Richfield Company, Teck Cominco American Incorporated, and E. I. du Pont de Nemours and Company.
The Consent Order provides for technical review by the U.S. Department of the Interior Bureau of
Indian Affairs, the U.S. Fish & Wildlife Service, U.S. Department of Agriculture Forest Service,
the NDEP and the Shoshone-Paiute Tribes of the Duck Valley Reservation (collectively, Rio Tinto
Trustees). The Consent Order is currently projected to continue through 2006 with the objective
of supporting the selection of the final remedy for the site. Costs are shared pursuant to the
terms of a Participation Agreement between the parties of the RTWG, who have reserved the right to
renegotiate any future participation or cost sharing following the completion of the Consent Order.
The Rio Tinto Trustees have made available for public comment their plans for the assessment
of Natural Resource Damages (NRD). The RTWG commented on the plans and also are in discussions
with the Rio Tinto Trustees informally about those plans. The notice of plan availability is a
step in the damage assessment process. The studies presented in the plan may lead to a NRD claim
under CERCLA. There is no monetized NRD claim at this time.
During 2005, the focus of the RTWG was on development of alternatives for remediation of the
mine site. A draft of an alternatives study has recently been reviewed with the Rio Tinto Trustees
and the alternatives have essentially been reduced to three: (1) no action; (2) long-term water
treatment; and (3) removal of the tailings. The estimated costs range from approximately $1
million to $27 million. In recognition of the potential for an NRD claim, the parties are
exploring the possibility of a global settlement that would encompass both the site decision and
the NRD issues and thereby avoid the lengthy litigation typically associated with NRD. The
Companys recorded reserve of approximately $1.0 million reflects its estimated costs for
22
completion of the existing Consent Order and the minimum no action alternative based on the
current Participation Agreement.
Northshore Mine Notice of Violation
On February 10, 2006, Northshore mine received a Notice of Violation (Notice) from the EPA.
The Notice cites four alleged violations: (1) that Northshore violated the Prevention of
Significant Deterioration (PSD) requirements of the Clean Air Act in the 1990 restart of Furnaces
11 and 12; (2) that Northshore mine violated the PSD Regulations in the 1995 restart of Furnace 6;
(3) Title V operating permit violations for not including in the Title V permit all applicable
requirements (including a compliance schedule for PSD and Best Available Control Technology
requirements associated with the furnace restarts); and (4) failure to comply with calibration of
monitoring equipment as required under Northshores Title V permit. The alleged violations
relating to the restart of Furnaces 11 and 12 occurred prior to our acquisition of Northshore
(formerly Cyprus Northshore Mining Company) in a share purchase in 1994. We have investigated the
allegations and have communicated our position to the EPA. In accordance with SFAS No. 5, we have
not recorded an environmental liability related to this Notice.
Mine Closure
The mine closure obligation of $97.8 million includes the accrued obligation at June 30, 2006
for a closed operation formerly known as LTVSMC, for our six North American operating mines and for
Portman. The LTVSMC closure obligation results from an October 2001 transaction where subsidiaries
of the Company received a net payment of $50 million and certain other assets and assumed
environmental and certain facility closure obligations of $50 million, which obligations have
declined to $29.4 million at June 30, 2006, as a result of expenditures totaling $20.6 million
since 2001 ($1.0 million in the first six months of 2006).
The accrued closure obligation for our active mining operations of $68.4 million at June 30,
2006 reflects the adoption of SFAS No. 143, Accounting for Asset Retirement Obligations, to
provide for contractual and legal obligations associated with the eventual closure of the mining
operations. We determined the obligations, based
23
on detailed estimates, adjusted for factors that an outside third party would consider (i.e.,
inflation, overhead and profit), escalated to the estimated closure dates and then discounted using
a credit-adjusted risk-free interest rate of 10.25 percent (12.0 percent for United Taconite and
5.5 percent for Portman). The estimates for the North American operations were revised at December
31, 2005 using a three percent escalation factor and a six percent credit-adjusted risk-free
discount rate for the incremental increases in the closure cost estimates. The closure date for
each location was determined based on the expected exhaustion date of the remaining economic iron
ore reserves. The accretion of the liability and amortization of the property and equipment are
recognized over the estimated mine lives for each location.
The following summarizes our asset retirement obligation liability, including our share of
unconsolidated associated companies:
|
|
|
|
|
|
|
|
|
|
|
(In Millions) |
|
|
|
June 30 |
|
|
December 31 |
|
|
|
2006 |
|
|
2005 |
|
Asset retirement obligation at beginning of year |
|
$ |
64.8 |
|
|
$ |
52.2 |
|
Accretion expense |
|
|
3.0 |
|
|
|
5.7 |
|
Portman acquisition |
|
|
|
|
|
|
5.1 |
|
Minority interest |
|
|
.6 |
|
|
|
.2 |
|
Revision in estimated cash flows |
|
|
|
|
|
|
1.6 |
|
|
|
|
|
|
|
|
Asset retirement obligation at end of year |
|
$ |
68.4 |
|
|
$ |
64.8 |
|
|
|
|
|
|
|
|
NOTE 9 INCOME TAXES
Our total tax provision from continuing operations for the first half of 2006 of $39.5 million
is comprised of $29.0 million related to North American operations, primarily the U.S., and $10.5
million related to Australian operations. Our expected effective tax rate for 2006 related to
North American operations reflects benefits from deductions for percentage depletion in excess of
cost depletion.
Through our acquisition of Portman in 2005, we have $11.1 million of deferred tax assets
related to Australian capital loss carryforwards of $37.0 million. Under Australian income tax
law, capital losses are deductible from taxable capital gains, not from ordinary taxable income,
but can be carried forward indefinitely. Due to uncertainty as to when, if ever, Portman may be
able to utilize these Australian capital
24
loss carryforwards, we continue to maintain a full valuation allowance against this deferred
tax asset.
At June 30, 2006, cumulative undistributed earnings of our Australian subsidiaries included in
consolidated retained earnings continue to be indefinitely reinvested in international operations.
Accordingly, no provision has been made for deferred taxes related to a future repatriation of
these earnings, nor is it practicable to determine the amount of this liability.
NOTE 10 SHARE-BASED COMPENSATION PLANS
Description of Share-Based Compensation Plans
The 1992 Incentive Equity Plan, as amended in 1999, authorizes us to issue up to 6,800,000
Common Shares to employees upon the exercise of Options Rights, as Restricted Shares, in payment of
Performance Shares or Performance Units that have been earned, as Deferred Shares, or in payment of
dividend equivalents paid on awards made under the Plan. Such shares may be shares of original
issuance, treasury shares, or a combination of both. Stock options may be granted at a price not
less than the fair market value of the stock on the date the option is granted, generally are not
subject to repricing, and must be exercisable not later than ten years and one day after the date
of grant. Common Shares may be awarded or sold to certain employees with disposition restrictions
over specified periods.
The following is a summary of our Performance Share Award Agreements for each of the past
three years:
|
|
|
|
|
|
|
|
|
|
|
|
|
Performance |
|
Performance |
|
|
|
|
|
|
|
|
Share |
|
Shares |
|
|
|
|
|
Grant |
|
Performance |
Plan Year |
|
Outstanding |
|
Forfeitures* |
|
Date |
|
Period |
2006 |
|
|
75,246 |
|
|
|
28,724 |
|
|
May 8, 2006 |
|
1/1/2006-12/31/2008 |
2005 |
|
|
89,184 |
|
|
|
8,908 |
|
|
March 8, 2005 |
|
1/1/2005-12/31/2007 |
2004 |
|
|
214,664 |
|
|
|
23,536 |
|
|
March 11, 2004 |
|
1/1/2004-12/31/2006 |
|
|
|
* |
|
The 2006 and 2005 Plans are based on assumed forfeitures. The 2004 Plan is based
on actual forfeitures. |
For all three Agreements, each performance share, if earned, entitles the holder to
receive a number of Common Shares within the range between a threshold and
25
maximum number of shares, with the actual number of Common Shares earned dependent upon
whether the Company achieves certain objectives established by the Compensation Committee of its
Board of Directors. The performance payout is determined primarily by the Companys Total
Shareholder Return (TSR) for the period as measured against a predetermined peer group of mining
and metals companies. For the 2006 and 2005 Agreements, the TSR calculated payout may be reduced
by up to 50 percent in the event that the Companys pre-tax return on net assets (RONA) for the
incentive period falls below 12 percent. The 2004 Agreement includes a discrete performance
measure and payout based on the Companys pre-tax RONA. Additionally, the payout for both the 2005
and 2004 Agreements may be increased or reduced by up to 25 percent of the target based on
managements performance relative to the Companys strategic objectives over the performance period
as evaluated by the Compensation Committee. The final payout may vary from zero to 175 percent of
the performance shares awarded for both the 2005 and 2004 Agreements subject to a maximum payout of
two times the grant date price. The final payout for the 2006 Agreement varies from zero to 150
percent of the performance shares awarded.
Impact of the Adoption of SFAS 123R
Under existing restricted stock plans awarded prior to January 1, 2006, we will continue to
recognize compensation cost for awards to retiree-eligible employees without substantive forfeiture
risk over the nominal vesting period. This recognition method differs from the requirements for
immediate recognition for awards granted with similar provisions after the January 1, 2006 adoption
of SFAS 123R. Accordingly, compensation expense of $1.6 million related to restricted stock awards
to retiree-eligible employees granted on March 14, 2006 was recognized in the first quarter of
2006.
Our income from continuing operations for the six months ended June 30, 2006 includes
approximately $4.4 million in pre-tax share-based employee compensation calculated under the
provisions of SFAS 123R, which compares with $4.0 million of pre-tax expense had we accounted for
share-based compensation under the provisions of SFAS 123 for the comparable period.
26
The following table summarizes the share-based compensation expense that we recorded for
continuing operations in accordance with SFAS 123R for the three month and six month periods ended
June 30, 2006:
|
|
|
|
|
|
|
|
|
|
|
(In Millions, except |
|
|
|
per common share) |
|
|
|
Three Months |
|
|
Six Months |
|
|
|
Ended June 30 |
|
|
Ended June 30 |
|
|
|
2006 |
|
|
2006 |
|
Administrative, selling and general expenses |
|
$ |
2.0 |
|
|
$ |
4.4 |
|
|
|
|
|
|
|
|
|
|
Reduction of operating income from
continuing operations
before income taxes and minority interest |
|
|
2.0 |
|
|
|
4.4 |
|
Income tax benefit |
|
|
(.5 |
) |
|
|
(1.1 |
) |
|
|
|
|
|
|
|
|
Reduction of net income |
|
$ |
1.5 |
|
|
$ |
3.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Reduction of earnings per share: |
|
|
|
|
|
|
|
|
Basic |
|
$ |
.04 |
|
|
$ |
.08 |
|
|
|
|
|
|
|
|
Diluted |
|
$ |
.03 |
|
|
$ |
.06 |
|
|
|
|
|
|
|
|
Prior to the adoption of SFAS 123R, we presented all tax benefits for actual deductions in
excess of compensation expense as operating cash flows on our Statements of Condensed Consolidated
Cash Flows. SFAS 123R requires the cash flows resulting from the tax benefits for tax deductions
in excess of the compensation expense to be classified as financing cash flows. Accordingly, we
classified $1.2 million in excess tax benefits as cash from financing activities rather than cash
from operating activities on our Statements of Condensed Consolidated Cash Flows for the six-month
period ended June 30, 2006.
Determining fair value
We estimated fair value using a Monte Carlo simulation to forecast relative TSR performance.
Consistent with the guidelines of SFAS 123R, a correlation matrix of historic and projected stock
prices was developed for both the Company and its predetermined peer group of mining and metals
companies.
The expected term of the grant represented the time from the grant date to the end of the
service period for each of the three performance Agreements. We estimated the volatility of our
common stock and that of the peer group of mining and metals companies
27
using daily price intervals for all companies. The risk-free interest rate was the rate at
the valuation date on zero-coupon government bonds, with a term commensurate with the remaining
life of the performance plans.
The assumptions utilized to estimate the fair value of the Agreements incorporating the
Companys relative TSR and the calculated fair values are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2005 |
|
|
2004 |
|
|
|
Agreement |
|
|
Agreement |
|
|
Agreement |
|
Average expected term (years) |
|
|
2.65 |
|
|
|
2.81 |
|
|
|
2.80 |
|
Expected volatility |
|
|
46 |
% |
|
|
48 |
% |
|
|
47 |
% |
Risk-free interest rate |
|
|
4.96 |
% |
|
|
3.72 |
% |
|
|
1.94 |
% |
Dividend yield |
|
|
1.04 |
% |
|
|
0 |
% |
|
|
0 |
% |
Fair value percent of grant date market price |
|
|
27.73 |
% |
|
|
118.53 |
% |
|
|
61.88 |
% |
We adjusted the number of shares awarded under our share-based equity plans concurrent with our
June 30, 2006 two-for-one stock split. Management has concluded that the equity anti-dilution
adjustments were required and accordingly, the adjustments did not require the recognition of
incremental compensation expense.
28
Stock option, restricted stock, deferred stock allocation and performance share activity under
our Incentive Equity Plans and Nonemployee Directors Compensation Plans are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted |
|
|
|
|
|
|
|
|
|
|
Weighted |
|
|
Average |
|
|
|
|
|
|
|
|
|
|
Average |
|
|
Remaining |
|
|
|
|
|
|
|
|
|
|
Exercise |
|
|
Contractual |
|
|
Aggregate |
|
|
|
|
|
|
|
Price |
|
|
Term |
|
|
Intrinsic |
|
|
|
Shares |
|
|
per Share |
|
|
(in years) |
|
|
Value |
|
Stock options: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Options outstanding at beginning of year |
|
|
54,268 |
|
|
$ |
14.69 |
|
|
|
|
|
|
|
|
|
Granted during the period
Excercised |
|
|
(36,468 |
) |
|
|
16.79 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cancelled or expired
Options outstanding at end of period |
|
|
17,800 |
|
|
|
11.55 |
|
|
|
1.5 |
|
|
$ |
205,590 |
|
Options exercisable at end of period |
|
|
17,800 |
|
|
|
11.55 |
|
|
|
1.5 |
|
|
|
205,590 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Restricted awards: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Awarded and restricted at beginning of year |
|
|
193,180 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Awarded during the period |
|
|
162,178 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Vested |
|
|
(30,072 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cancelled
Awarded and restricted at end of period |
|
|
325,286 |
|
|
|
|
|
|
|
2.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Performance shares: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Allocated at beginning of year |
|
|
822,118 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Awarded during the period |
|
|
103,970 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Issued |
|
|
(202,518 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Forfeited/cancelled |
|
|
(306,844 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Allocated at end of period |
|
|
416,726 |
|
|
|
|
|
|
|
1.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Directors retainer and voluntary shares: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Awarded at beginning of year |
|
|
1,856 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Awarded during the period |
|
|
1,082 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Issued |
|
|
(2,388 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Awarded at end of period |
|
|
550 |
|
|
|
|
|
|
|
.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Reserved for future grants or awards at end of period: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Employee plans |
|
|
1,348,436 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Directors plans |
|
|
86,774 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
1,435,210 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The intrinsic value of options exercised during the six-month periods ended June 30, 2006 and
2005 was $.6 million and $3.5 million, respectively.
29
A summary of our non-vested shares as of June 30, 2006 and changes during the six months ended
June 30, 2006 is as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted |
|
|
|
|
|
|
Average |
|
|
|
|
|
|
Grant |
|
|
|
|
|
|
Date Fair |
|
|
Shares |
|
Value |
Nonvested, beginning of year |
|
|
1,017,154 |
|
|
$ |
16.66 |
|
Granted |
|
|
267,230 |
|
|
|
45.05 |
|
Vested |
|
|
(270,732 |
) |
|
|
10.62 |
|
Forfeited/expired |
|
|
(306,844 |
) |
|
|
5.07 |
|
|
|
|
|
|
|
|
|
|
Nonvested, end of period |
|
|
706,808 |
|
|
$ |
34.74 |
|
|
|
|
|
|
|
|
|
|
The total compensation cost related to non-vested awards not yet recognized is $11.2 million.
Comparable disclosures
As discussed in NOTE 2, we accounted for share-based employee compensation under SFAS 123Rs
fair value method during the three-month and six-month periods ended June 30, 2006. Prior to
January 1, 2006, we accounted for share-based compensation under the provisions of SFAS 123. The
following table illustrates the pro forma effect on our net income and earnings per common share as
if we had applied the fair value recognition provisions of SFAS 123 to all awards unvested for the
three-month and six-month periods ended June 30, 2005:
|
|
|
|
|
|
|
|
|
|
|
(In Millions, except |
|
|
|
per common share) |
|
|
|
Three Months |
|
|
Six Months |
|
|
|
Ended June 30 |
|
|
Ended June 30 |
|
|
|
2005 |
|
|
2005 |
|
Net income as reported |
|
$ |
99.7 |
|
|
$ |
125.9 |
|
Stock-based employee compensation, net of tax: |
|
|
|
|
|
|
|
|
Add expense included in reported results |
|
|
.4 |
|
|
|
4.2 |
|
Deduct fair value based method |
|
|
(.4 |
) |
|
|
(1.8 |
) |
|
|
|
|
|
|
|
Pro forma net income |
|
$ |
99.7 |
|
|
$ |
128.3 |
|
|
|
|
|
|
|
|
|
Earnings attributable to common shares: |
|
|
|
|
|
|
|
|
Basic as reported |
|
$ |
2.26 |
|
|
$ |
2.84 |
|
|
|
|
|
|
|
|
Basic pro forma |
|
$ |
2.26 |
|
|
$ |
2.90 |
|
|
|
|
|
|
|
|
Diluted as reported |
|
$ |
1.79 |
|
|
$ |
2.27 |
|
|
|
|
|
|
|
|
Diluted pro forma |
|
$ |
1.79 |
|
|
$ |
2.31 |
|
|
|
|
|
|
|
|
30
NOTE 11 EARNINGS PER SHARE
We present both basic and diluted EPS amounts. Basic EPS is calculated by dividing income
applicable to common shares by the weighted average number of common shares outstanding during the
quarter. Diluted EPS is calculated by dividing net income by the weighted average number of common
shares, common share equivalents and convertible preferred stock outstanding during the period,
utilizing the treasury share method for employee stock plans. Common share equivalents are
excluded from EPS computations in the periods in which they have an anti-dilutive effect.
A summary of the calculation of earnings per common share on a basic and diluted basis
follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(In Millions, except EPS) |
|
|
|
Three Months |
|
|
Six Months |
|
|
|
Ended June 30 |
|
|
Ended June 30 |
|
|
|
2006 |
|
|
2005 |
|
|
2006 |
|
|
2005 |
|
Net income |
|
$ |
83.1 |
|
|
$ |
99.7 |
|
|
$ |
121.0 |
|
|
$ |
125.9 |
|
Preferred stock dividends |
|
|
1.4 |
|
|
|
1.4 |
|
|
|
2.8 |
|
|
|
2.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income applicable to common shares |
|
$ |
81.7 |
|
|
$ |
98.3 |
|
|
$ |
118.2 |
|
|
$ |
123.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average number of shares: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic |
|
|
42.7 |
|
|
|
43.4 |
|
|
|
43.2 |
|
|
|
43.3 |
|
Employee stock plans |
|
|
.4 |
|
|
|
1.0 |
|
|
|
.4 |
|
|
|
1.0 |
|
Convertible preferred stock |
|
|
11.3 |
|
|
|
11.2 |
|
|
|
11.3 |
|
|
|
11.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted |
|
|
54.4 |
|
|
|
55.6 |
|
|
|
54.9 |
|
|
|
55.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Earnings per common share Basic |
|
$ |
1.91 |
|
|
$ |
2.26 |
|
|
$ |
2.74 |
|
|
$ |
2.84 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Earnings per common share Diluted |
|
$ |
1.53 |
|
|
$ |
1.79 |
|
|
$ |
2.20 |
|
|
$ |
2.27 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
We increased our quarterly common share dividend to $.125 per share from $.10 per share on May 9,
2006 and to $.10 per share from $.05 per share on July 12, 2005. During the second quarter, we
settled 2.3 million of the 2.5 million common shares re-purchased under a May 2006 authorization by
Cliffs Board of Directors at a cost of $81.0 million. On July 11, 2006, the Board of Directors
authorized an additional two million common share repurchase program. Common stock repurchased in
accordance with these programs will be accumulated as treasury shares and used for general
corporate purposes.
31
NOTE 12 LEASE OBLIGATIONS
The Company and its ventures lease certain mining, production and other equipment under
operating and capital leases. Future minimum payments under capital leases and non-cancellable
operating leases, including our share of ventures, at June 30, 2006, are expected to be:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(In Millions) |
|
|
|
Company Share |
|
|
Total |
|
|
|
Capital |
|
|
Operating |
|
|
Capital |
|
|
Operating |
|
|
|
Leases |
|
|
Leases |
|
|
Leases |
|
|
Leases |
|
2006 (July 1 - December 31) |
|
$ |
3.0 |
|
|
$ |
9.1 |
|
|
$ |
4.9 |
|
|
$ |
13.1 |
|
2007 |
|
|
5.9 |
|
|
|
12.5 |
|
|
|
8.4 |
|
|
|
15.7 |
|
2008 |
|
|
4.4 |
|
|
|
7.0 |
|
|
|
6.3 |
|
|
|
7.8 |
|
2009 |
|
|
4.3 |
|
|
|
6.3 |
|
|
|
6.2 |
|
|
|
6.5 |
|
2010 |
|
|
3.5 |
|
|
|
5.6 |
|
|
|
4.7 |
|
|
|
5.6 |
|
2011 and thereafter |
|
|
18.5 |
|
|
|
5.0 |
|
|
|
18.7 |
|
|
|
5.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total minimum lease payments |
|
|
39.6 |
|
|
$ |
45.5 |
|
|
|
49.2 |
|
|
$ |
53.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amounts representing interest |
|
|
9.5 |
|
|
|
|
|
|
|
10.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Present value of net minimum
lease payments |
|
$ |
30.1 |
|
|
|
|
|
|
$ |
38.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total minimum lease payments include $32.2 million for capital leases and $2.4 million for
operating leases associated with Portman. Our share of total minimum lease payments, $85.1
million, is comprised of our consolidated obligation of $79.0 million and our share of
unconsolidated ventures obligations of $6.1 million, principally related to Hibbing and Wabush.
NOTE 13 BANKRUPTCY OF CUSTOMERS
On May 1, 2006, an entity controlled by the secured noteholders of WCI acquired the
steelmaking assets and business of WCI (New WCI). New WCI assumed the 2004 Pellet Agreement,
including the obligation to cure the remaining unpaid pre-bankruptcy $4.9 million trade receivable
owed to the Company by WCI plus $.9 million of subsequent pricing adjustments. At June 30, 2006, a
total of $3.9 million of this cure amount remained unpaid. Under the terms of the 2004 Pellet
Agreement, the remainder of the cure amount will be paid by New WCI in two annual installments,
with interest, due November 2006 and November 2007.
32
On March 31, 2006, Stelco emerged from protection from its creditors under the Companies
Creditors Arrangement Act, which had been mandated by the Ontario Superior Court of Justice (the
Court) on January 29, 2004. Pursuant to Stelcos plan of reorganization, C$350 million of new
financing was invested in Stelco. The investor required, as a condition of such financing, that
Stelco be reorganized into limited partnership operating subsidiaries, one of which was a
mining subsidiary, HLE Mining Limited Partnership (HLE). By way of a consent made as of March
31, 2006, Cliffs Mining Company and Wabush Iron Co. Limited, among others, consented to the
transfer of Stelcos interest in the Wabush Joint Venture, and its subsidiaries shareholdings in
the Hibbing and Tilden operations, to HLE. The Consent Order was conditional upon the completion
of a number of items on or before June 30, 2006:
|
a. |
|
the execution and delivery of a Reorganization Agreement and related
documentation with respect to the joint venture operations; and |
|
|
b. |
|
the execution and delivery by Stelco of the obligations of HLE with respect to
the joint ventures, and guarantees of the obligations of Stelco under its guarantee
from each of the other limited partnerships into which Stelcos other business
interests were organized pursuant to the restructuring. |
Stelco has been unable to complete the necessary documentation, and the participants in the Wabush
Joint Venture have extended the time to September 15, 2006. We fully expect to be working with Stelco
and its subsidiaries in the coming weeks to complete the documentation necessary to satisfy these
conditions. If, however, the conditions are not satisfied by
September 15, 2006, the Consent dictates
that the consent provided therein is to be deemed not to have been given.
NOTE 14 DISCONTINUED OPERATIONS
Cliffs business/consulting arrangements with C.V.G. Ferrominera Orinoco C. A. of Venezuela to
provide technical assistance in support of improving operations of a 3.3 million tonne per year
pelletizing facility were terminated in the third quarter of 2005. We recorded after-tax income of
$.2 million and after-tax expense of $.9 million related to this contract in the first six months
of 2006 and 2005, respectively. The amounts
33
were recorded under Discontinued Operations in the Statements of Condensed Consolidated
Operations.
On July 23, 2004, CAL, an affiliate of the Company jointly owned by a subsidiary of the
Company (82.3945 percent) and Outokumpu Technology GmbH (17.6055 percent), a German company
(formerly known as Lurgi Metallurgie GmbH), completed the sale of CALs HBI facility located in
Trinidad and Tobago to Mittal Steel USA. Terms of the sale include a purchase price of $8.0
million plus assumption of liabilities. Mittal Steel USA closed this facility at the end of 2005.
We recorded after-tax income of $.1 million and $.7 million in the first six months of 2006 and
2005, respectively. The amounts were classified under Discontinued Operations in the Statements
of Condensed Consolidated Operations.
34
|
|
|
ITEM 2. |
|
MANAGEMENTS DISCUSSION AND ANALYSIS OF
FINANCIAL CONDITION AND RESULTS OF OPERATIONS |
OVERVIEW
Cleveland-Cliffs Inc is the largest producer of iron ore pellets in North America. We sell
the majority of our pellets to integrated steel companies in the United States and Canada. We
manage and operate six North American iron ore mines located in Michigan, Minnesota and Eastern
Canada that currently have a rated capacity of 37.5 million tons of iron ore production annually,
representing approximately 46 percent of the current total North American pellet production
capacity. Based on our percentage ownership of the mines we operate, our share of the rated pellet
production capacity is currently 23.0 million tons annually, representing approximately 28 percent
of total North American annual pellet capacity.
On April 19, 2005, Cliffs Australia, a wholly owned subsidiary of the Company, completed the
acquisition of 80.4 percent of Portman, the third-largest iron ore mining company in Australia.
The Portman acquisition represents another significant milestone in our long-term strategy to seek
additional investment and management opportunities and to broaden our scope as a supplier of iron
ore or other raw materials to the integrated steel industry. We are particularly focused on
expanding our international investments to capitalize on global demand for steel and iron ore.
As a result of the Portman acquisition, we now operate in two reportable segments: the North
America segment and the Australia segment, also referred to as Portman. See NOTE 5 for a further
discussion of the nature of our operations and related financial disclosures for the reportable
segments.
35
RESULTS OF OPERATIONS
Following is a summary of our second quarter and first half results:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(In Millions, except per share) |
|
|
|
Second Quarter |
|
|
First Half |
|
|
|
2006 |
|
|
2005 |
|
|
2006 |
|
|
2005 |
|
Income from continuing operations: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amount |
|
$ |
83.0 |
|
|
$ |
100.0 |
|
|
$ |
120.7 |
|
|
$ |
120.9 |
|
Per diluted share |
|
|
1.53 |
|
|
|
1.80 |
|
|
|
2.19 |
|
|
|
2.18 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from discontinued operations: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amount |
|
|
.1 |
|
|
|
(.3 |
) |
|
|
.3 |
|
|
|
(.2 |
) |
Per diluted share |
|
|
|
|
|
|
(.01 |
) |
|
|
.01 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cumulative effect of accounting change: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amount |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
5.2 |
|
Per diluted share |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
.09 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amount |
|
$ |
83.1 |
|
|
$ |
99.7 |
|
|
$ |
121.0 |
|
|
$ |
125.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Per diluted share |
|
$ |
1.53 |
|
|
$ |
1.79 |
|
|
$ |
2.20 |
|
|
$ |
2.27 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
All per-share amounts have been adjusted retroactively to reflect a June 30, 2006 two-for-one stock
split. See NOTE 1 for more information.
Second quarter net income was $16.6 million lower than the comparable period of 2005. The
decrease reflected lower North American pre-tax sales margin of $14.3 million, last years $10.6
million pre-tax second quarter business interruption recovery related to a 2003 production
curtailment and higher administrative, selling and general expenses, $3.0 million, partially offset
by higher pre-tax sales margin at Portman, $6.1 million, and lower income taxes, $7.2 million.
The $4.9 million decrease in first half net income primarily reflected lower North American
pre-tax sales margin of $12.4 million and last years $10.6 million pre-tax insurance recovery,
partially offset by higher pre-tax sales margin at Portman, $15.9 million, and last years $9.8
million pre-tax currency hedging costs associated with the acquisition. Cliffs acquired a
controlling interest in Portman on March 31, 2005, and our 2005 first half net income only included
Portmans second quarter results. The decrease in first-half net income also reflected $5.2
million of after-tax income related to a 2005 accounting change.
36
Sales Margin
North American Iron Ore
The decrease in North American sales margins for the second quarter and first half were
primarily due to lower sales volume and higher production costs, partially offset by higher sales
price realizations. A summary is as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Sales Margin Increase (Decrease) From Last Year (In Millions) |
|
|
|
Second Quarter |
|
|
First Half |
|
|
|
Rate |
|
|
Volume |
|
|
Total |
|
|
Rate |
|
|
Volume |
|
|
Total |
|
Sales revenue |
|
$ |
36.6 |
|
|
$ |
(65.4 |
) |
|
$ |
(28.8 |
) |
|
$ |
61.6 |
|
|
$ |
(124.9 |
) |
|
$ |
(63.3 |
) |
Cost of goods sold and
operating expenses |
|
|
29.6 |
|
|
|
(44.1 |
) |
|
|
(14.5 |
) |
|
|
39.3 |
|
|
|
(90.2 |
) |
|
|
(50.9 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Sales margin |
|
$ |
7.0 |
|
|
$ |
(21.3 |
) |
|
$ |
(14.3 |
) |
|
$ |
22.3 |
|
|
$ |
(34.7 |
) |
|
$ |
(12.4 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Sales revenue (excluding freight and venture partners cost reimbursements) decreased $28.8
million in the quarter and $63.3 million in the first half. The decreases were the net effect of a
1.1 million ton sales volume reduction for the quarter and 2.2 million tons for the first half,
largely offset by higher sales prices (Rate). A portion of the sales volume decrease is expected
to be realized in the second half as full year 2006 sales are projected to be approximately 21
million tons, compared with 22.3 million tons in 2005. The increase in sales prices of
approximately 13 percent in the second quarter and 14 percent in the first half primarily reflected
contractual base price increases, higher term sales contract escalation factors including higher
steel pricing, higher PPI, and lag year adjustments, partially offset by the impact of lower
international benchmark pellet prices. The price of blast furnace pellets for Eastern Canadian
producers was settled during the second quarter, resulting in a 3.5 percent decrease. The
retroactive change on a portion of first quarter sales was $1.2 million. Included in first half
2006 revenues were approximately 1.2 million tons of 2006 sales at 2005 contract prices and $12.9
million of revenue related to pricing adjustments on 2005 sales.
Cost of goods sold and operating expenses (excluding freight and venture partners costs)
decreased $14.5 million in the quarter and $50.9 million in the first half. The decreases
primarily reflected the net effect of lower sales volumes, partially offset by higher unit
production costs (Rate). On a per-ton basis, cost of goods sold and
37
operating expenses increased
approximately 15 percent in the quarter and 12 percent
in the first half, principally due to higher energy and supply pricing, higher labor costs,
increased maintenance activity and lower production.
Australian Iron Ore
The increase in sales margin at Portman for the second quarter was due to higher sales prices
and higher sales volume, partially offset by higher production costs. A summary is as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Sales Margin Increase (Decrease) From Last Year (In Millions) |
|
|
|
Second Quarter |
|
|
First Half |
|
|
|
Rate |
|
|
Volume |
|
|
Total |
|
|
Rate |
|
|
Volume (1) |
|
|
Total |
|
Sales revenue |
|
$ |
14.1 |
|
|
$ |
10.4 |
|
|
$ |
24.5 |
|
|
$ |
9.3 |
|
|
$ |
75.4 |
|
|
$ |
84.7 |
|
Cost of goods sold and
operating expenses |
|
|
11.3 |
|
|
|
7.1 |
|
|
|
18.4 |
|
|
|
16.7 |
|
|
|
52.1 |
|
|
|
68.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Sales margin |
|
$ |
2.8 |
|
|
$ |
3.3 |
|
|
$ |
6.1 |
|
|
$ |
(7.4 |
) |
|
$ |
23.3 |
|
|
$ |
15.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
First half volume for 2005 only included Portmans second quarter results. |
Portmans sales prices include the effects of a 19 percent increase in the international benchmark
price of iron ore, which was settled in the second quarter of 2006. The retroactive impact on a
portion of first quarter sales was $7.3 million.
Cost of goods sold and operating expenses increased $18.4 million in the second quarter and
$68.8 million in the first half, compared with the respective 2005 periods. The second quarter
increase reflected higher volume enabled by the expansion. Sales margin reflected the Companys
basis adjustments of $9.3 million and $17.5 million for depletion and inventory step-ups in the
second quarter and first half of 2006 and $.2 million and $1.9 million of revenue reductions in the
second quarter and first half, respectively, due to foreign currency contract settlements.
Other operating income (expense)
The pre-tax earnings changes for the second quarter and first half of 2006 versus the
comparable 2005 period also included:
|
|
|
A business interruption insurance recovery of $10.6 million in the second quarter of
2005 related to a five-week production curtailment at the Empire and Tilden |
38
|
|
|
mines in 2003 due to the loss of electric power as a result of flooding in the Upper
Peninsula of Michigan. |
|
|
|
Higher administrative, selling and general expense of $3.0 million in the quarter and
$1.5 million for the first half primarily reflecting higher outside professional services. |
|
|
|
|
Higher miscellaneous-net of $.2 million in the quarter and $1.2 million for the first
half. Miscellaneous-net in the second quarter includes $3.8 million for additional
clean-up costs related to a PCB spill at the Tilden mine in November 2005, partially offset
by $2.6 million of mark-to-market gains on currency hedging by Portman. |
Other income (expense)
|
|
|
Decreased interest expense of $.9 million in the quarter reflects borrowings in 2005 for
the Portman acquisition. |
|
|
|
|
Lower other-net expense of $8.5 million in the first half primarily reflected $9.8
million of currency hedging costs associated with the Portman acquisition in the first
quarter of 2005, partially offset by $1.7 million of expense related to the accelerated
write-off of fees due to the replacement of our unsecured revolving credit facility. See
NOTE 4. |
Change in Accounting
On March 17, 2005, the EITF reached consensus on Issue No. 04-6, Accounting for Stripping
Costs Incurred during Production in the Mining Industry, (EITF 04-6). The consensus clarified
that stripping costs incurred during the production phase of a mine are variable production costs
that should be included in the cost of inventory. The consensus, which was effective for reporting
periods beginning after December 15, 2005, permitted early adoption. At its June 29, 2005 meeting,
FASB ratified a modification to EITF 04-6 to clarify that the term inventory produced means
inventory extracted. We elected to adopt EITF 04-6 in 2005. As a result, we recorded an
after-tax cumulative effect adjustment of $5.2 million or $.09 per diluted share, and increased
product inventory by $8.0 million effective January 1, 2005.
39
In December, 2004, FASB issued SFAS No. 123R, Share-Based Payment, (SFAS 123R), which
replaces SFAS No. 123, Accounting for Stock-Based Compensation (SFAS 123) and supersedes APB
25. SFAS 123R requires all share-based payments to employees be recognized in the financial
statements. With limited exceptions, the amount of compensation cost will be measured based on the
grant-date fair value of the equity instruments issued. In addition, liability awards will be
re-measured each reporting period. Compensation costs will be recognized over the period that an
employee provides service in exchange for the award. SFAS 123R was effective for periods beginning
after December 15, 2005.
Effective January 1, 2006, we adopted the fair value recognition provisions of SFAS 123R using
the modified prospective transition method. Because we elected to use the modified prospective
transition method, results for prior periods have not been restated. Under this transition method,
share-based compensation expense for the first half of 2006 includes compensation expense for all
share-based compensation awards granted based on the grant date fair value estimated in accordance
with the provisions of SFAS 123R. Accordingly, compensation costs are being amortized on a
straight-line basis over the remaining service periods of the awards.
Prior to the adoption of SFAS 123R, we recognized share-based compensation expense in
accordance with SFAS 123. As prescribed in SFAS No. 148, Accounting for Stock-Based Compensation
Transition and Disclosure (SFAS 148), we elected to use the prospective method. The
prospective method requires expense to be recognized for all awards granted, modified or settled
beginning in the year of adoption. In accordance with SFAS 123 and SFAS 148, we provided pro forma
net income or loss and net income or loss per share disclosures for each period prior to adoption
of SFAS 123R as if we had applied the fair value recognition provisions to all awards unvested in
each period.
SFAS 123R requires us to estimate forfeitures at the time of the grant and revise those
estimates in subsequent periods if actual forfeitures differ from those estimates. We used
historical severance data and expected future retirements to estimate the forfeitures and recorded
share-based compensation expense only for those awards that
40
are expected to vest. For purposes of calculating pro forma information under SFAS 123 for
periods prior to 2006, we accounted for forfeitures as they occurred.
Income from continuing operations for the six months ended June 30, 2006 includes
approximately $4.4 million in pre-tax share-based employee compensation calculated under the
provisions of SFAS 123R, which compares with $4.0 million of pre-tax expense had we accounted for
share-based compensation under the provisions of SFAS 123 for the comparable period.
Income Taxes
Our total tax provision from continuing operations for the first half of 2006 of $39.5 million
is comprised of $29.0 million related to North American operations, primarily the U.S., and $10.5
million related to Australian operations. Our expected effective tax rate for 2006 related to
North American operations of approximately 23 percent primarily reflects benefits from deductions
for percentage depletion in excess of cost depletion.
Through our acquisition of Portman in 2005, we have $11.1 million of deferred tax assets
related to Australian capital loss carryforwards of $37 million. Under Australian income tax law,
capital losses are deductible from taxable capital gains, not from ordinary taxable income, but can
be carried forward indefinitely. Due to uncertainty as to when, if ever, Portman may be able to
utilize these Australian capital loss carryforwards, we continue to maintain a full valuation
allowance against this deferred tax asset.
At June 30, 2006, cumulative undistributed earnings of our Australian subsidiaries included in
consolidated retained earnings continue to be indefinitely reinvested in international operations.
Accordingly, no provision has been made for deferred taxes related to a future repatriation of
these earnings, nor is it practicable to determine the amount of this liability.
41
PRODUCTION AND SALES VOLUME
Following is a summary of production tonnage for 2006 and 2005:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(In Millions) |
|
|
Second Quarter |
|
First Half |
|
Full Year |
|
|
2006 |
|
2005 |
|
2006 |
|
2005 |
|
2006* |
|
2005 |
North America (1) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Empire |
|
|
1.2 |
|
|
|
1.2 |
|
|
|
2.5 |
|
|
|
2.4 |
|
|
|
4.7 |
|
|
|
4.8 |
|
Tilden |
|
|
1.7 |
|
|
|
2.4 |
|
|
|
3.4 |
|
|
|
3.8 |
|
|
|
7.3 |
|
|
|
7.9 |
|
Hibbing |
|
|
2.1 |
|
|
|
2.1 |
|
|
|
4.1 |
|
|
|
4.0 |
|
|
|
8.3 |
|
|
|
8.5 |
|
Northshore |
|
|
1.2 |
|
|
|
1.2 |
|
|
|
2.5 |
|
|
|
2.4 |
|
|
|
5.0 |
|
|
|
4.9 |
|
United Taconite |
|
|
1.4 |
|
|
|
1.2 |
|
|
|
2.4 |
|
|
|
2.3 |
|
|
|
5.4 |
|
|
|
4.9 |
|
Wabush |
|
|
1.0 |
|
|
|
1.3 |
|
|
|
1.8 |
|
|
|
2.4 |
|
|
|
4.2 |
|
|
|
4.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
8.6 |
|
|
|
9.4 |
|
|
|
16.7 |
|
|
|
17.3 |
|
|
|
34.9 |
|
|
|
35.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cliffs Share of Total |
|
|
5.4 |
|
|
|
5.9 |
|
|
|
10.5 |
|
|
|
10.7 |
|
|
|
21.7 |
|
|
|
22.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Australia (2) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Koolyanobbing |
|
|
1.8 |
|
|
|
1.5 |
|
|
|
3.0 |
|
|
|
1.5 |
|
|
|
6.8 |
|
|
|
4.7 |
|
Cockatoo Island |
|
|
.2 |
|
|
|
.1 |
|
|
|
.3 |
|
|
|
.1 |
|
|
|
.7 |
|
|
|
.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
2.0 |
|
|
|
1.6 |
|
|
|
3.3 |
|
|
|
1.6 |
|
|
|
7.5 |
|
|
|
5.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
* |
|
Estimate |
|
(1) |
|
Tons are long tons of pellets of 2,240 pounds. |
|
(2) |
|
Tonnes are metric tons of 2,205 pounds. Portmans 2005 totals reflect production since the acquisition. |
North America
Our share of second quarter pellet production was 5.4 million tons in 2006 compared with 5.9
million tons last year. For the first half of 2006, our share of production was 10.5
million tons compared with 10.7 million tons last year. Lower production at Tilden in the first
half was primarily due to repair downtime in the second quarter of 2006. The decrease in Wabush
first half production in 2006 was due to continued mining difficulties. Crude ore mining was
significantly impacted by pit de-watering difficulties, which are adversely impacting production
and costs. The Company and its joint venture partners are exploring options to deal with the
Wabush issues, including additional dewatering, a manganese reduction circuit and shortening the
mine life.
Pellet sales in the second quarter were 4.9 million tons in 2006 compared with 6.0 million
tons in 2005. First half sales were 7.8 million tons compared with 10.0
42
million tons in the same period last year. The sales volume decrease in the first half
primarily reflected lower consignment sales tons shipped to lower Great Lakes ports during the 2005
shipping season as a result of programmed contractual changes with customers and customers
inventory liquidation.
On April 13, 2006 the Company entered into a letter agreement with Mittal Steel USA that
resolved the dispute between the companies over the terms of the iron ore supply agreement between
the Company and Mittal Steel USAs Weirton facility. Under the terms of the letter agreement, the
three separate iron ore supply agreements between the Company and Mittal Steel USAs Cleveland and
Indiana Harbor West, Indiana Harbor East and Weirton facilities, which are scheduled to expire at
the end of 2016, in January 2015 and at the end of 2018, respectively, were modified to aggregate
Mittal Steel USAs purchases under the agreements during the years 2006 through and including 2010.
During this period, Mittal Steel USA is obligated to purchase specified minimum tonnages of iron
ore pellets on an aggregate basis as specified in the letter agreement. The terms of the letter
agreement permit Mittal Steel USA to manage its ore inventory levels through buy down provisions,
which permit Mittal Steel USA to reduce its tonnage purchase obligation each year at a specified
price per ton, and with deferral provisions, which permit Mittal Steel USA to defer a portion of
its annual tonnage purchase obligation beginning in 2007.
Mittal Steel USA is permitted under the letter agreement to use the committed volume at any of
its facilities. The letter agreement also provides for consistent nomination procedures during the
2006 to 2010 time period across all three iron ore supply agreements. As part of the settlement,
the Company canceled its invoice for approximately .3 million tons of iron ore pellets that were
not purchased by Mittal Steel USAs Weirton facility in January 2006. In addition, Mittal Steel
USA waived all Special Steel Payment claims as described in the Companys Form 8-K filed on
February 10, 2006.
The terms of the letter agreement resulted in a definitive agreement that amended the terms of
the three separate iron ore supply agreements between the Company and Mittal Steel USAs Cleveland
and Indiana Harbor West, Indiana Harbor East and Weirton facilities.
43
We currently have a long-term iron ore supply agreement with Algoma that runs through 2016
(the Algoma Agreement). Pricing under the Algoma Agreement is based on a formula linked to a
number of adjustment factors, including international benchmark pellet prices (the pricing
formula). The Algoma Agreement also provides that in certain years either party may request a
price negotiation (Reopener Years) if prices under the Algoma Agreement differ from a specified
benchmark price. Algoma has taken the position that the Reopener Years are 2007, 2010 and 2013.
Our position is that the Reopener Years are 2008, 2011 and 2014. We have agreed with Algoma to
resolve this issue through binding arbitration which is anticipated to be completed by the end of
2006. The amount of the variance, if any, between the pricing formula and the benchmark price for
a particular Reopener Year depends on future events and is therefore currently not determinable.
Australia
Portmans second quarter production was 2.0 million tonnes in 2006 compared with 1.6 million
tonnes last year. For the first half of 2006, production was 3.3 million tonnes.
Sales of fines and lump ore were 1.8 million tonnes in the second quarter of 2006 compared
with 1.5 million tonnes in 2005. First half sales were 3.2 million tonnes. The increase in sales
and production in the second quarter was primarily due to the expansion of Portmans operations.
WISCONSIN ELECTRIC POWER COMPANY DISPUTE
Two of the Companys mines, Tilden and Empire (the Mines), currently purchase their electric
power from WEPCO pursuant to the terms of special contracts specifying prices based on WEPCOs
actual costs. Effective April 1, 2005, WEPCO unilaterally changed its method of calculating the
energy charges to the Mines. It is the Mines contention that WEPCOs new billing methodology is
inconsistent with the terms of the parties contracts and a dispute has arisen between WEPCO and
the Mines over the pricing issue. An interim agreement was entered into effective May 5, 2006,
between WEPCO and the Mines. Under the terms of the agreement, we received a net amount of
approximately $67.5 million, representing a rebate of amounts in excess of
44
certain contractual caps paid either to WEPCO or placed in escrow. The agreement also
temporarily adjusts the billing and payment provisions of the contracts during the pendency of the
arbitration, without affecting the final outcome of the dispute. As of June 30, 2006, a total of
approximately $31 million remains in the escrow accounts which represents portions of WEPCOs 2005
and 2006 billings, plus accrued interest, that remain in dispute in the arbitration. See Part II
Item 1 Legal Proceedings for further information.
LABOR AND EMPLOYEE RELATIONS
The USW has advised the Company with a Written Notification that they initiated an
organizing campaign effective April 1, 2006 at Northshore. Under the terms of the Companys
collective bargaining agreements with the USW, the Company is required to remain neutral during the
organizing campaign. Based upon subsequent conversations with USW representatives, the organizing
campaign has been postponed pending resolution of issues related to the neutrality commitment in
the collective bargaining agreement. Those issues remain in discussion. At this time, the timing
of when a campaign may begin and the outcome of the campaign, when it proceeds, cannot be
predicted. Previous efforts to organize Northshore employees have not been successful.
BANKRUPTCY OF CUSTOMERS
On May 1, 2006, an entity controlled by the secured noteholder of WCI acquired the steelmaking
assets and business of WCI (New WCI). New WCI assumed the 2004 Pellet Agreement, including the
obligation to cure the remaining unpaid pre-bankruptcy $4.9 million trade receivable owed to the
Company by WCI plus $.9 million of subsequent pricing adjustments. At June 30, 2006, a total of
$3.9 million of this cure amount remained unpaid. Under the terms of the 2004 Pellet Agreement,
the remainder of the cure amount will be paid by New WCI in two annual installments, with interest,
due November 2006 and November 2007. See NOTE 13.
On March 31, 2006, Stelco emerged from protection from its creditors under the Companies
Creditors Arrangement Act, which had been mandated by the Ontario Superior Court of Justice (the
Court) on January 29, 2004. Pursuant to Stelcos plan
45
of reorganization, C$350 million of new financing was invested in Stelco. The investor
required, as a condition of such financing, that Stelco be reorganized into limited partnership
operating subsidiaries, one of which was a mining subsidiary, HLE Mining Limited Partnership
(HLE). By way of a consent made as of March 31, 2006, Cliffs Mining Company and Wabush Iron Co.
Limited, among others, consented to the transfer of Stelcos interest in the Wabush Joint Venture,
and its subsidiaries shareholdings in the Hibbing and Tilden operations, to HLE. The Consent
Order was conditional upon the completion of a number of items on or before June 30, 2006:
|
a. |
|
the execution and delivery of a Reorganization Agreement and related
documentation with respect to the joint venture operations; and |
|
|
b. |
|
the execution and delivery by Stelco of the obligations of HLE with respect to
the joint ventures, and guarantees of the obligations of Stelco under its guarantee
from each of the other limited partnerships into which Stelcos other business
interests were organized pursuant to the restructuring. |
Stelco has been unable to complete the necessary documentation, and the participants in the Wabush
Joint Venture have extended the time period to September 15, 2006. We fully expect to be working with
Stelco and its subsidiaries in the coming weeks to complete the documentation necessary to satisfy
these conditions. If, however, the conditions are not satisfied by
September 15, 2006, the Consent
dictates that the consent provided therein is to be deemed not to have been given.
CASH FLOW, LIQUIDITY AND CAPITAL RESOURCES
On June 23, 2006, we entered into a five-year unsecured credit agreement with a syndicate of
16 financial institutions. The new facility provides $500 million in borrowing capacity under a
revolving credit line, with no scheduled maturities other than the five-year term of the agreement;
loans are made with a choice of interest rates and maturities, subject to the term of the
agreement. The new credit agreement replaced an existing $350 million unsecured revolving credit
facility scheduled to expire in March 2008. The facility has financial covenants based on
earnings, debt and fixed cost coverage. Interest rates are either (1) a range from LIBOR plus .75
percent to LIBOR
46
plus 1.50 percent, based on debt and earnings, or (2) the prime rate. We did not have any
borrowings outstanding against this facility as of June 30, 2006.
Portman is party to a A$40 million credit agreement. The facility has various covenants based
on earnings, asset ratios and fixed cost coverage. The floating interest rate is 80 basis points
over the 90-day bank bill swap rate in Australia.
In 2005, Portman secured five-year financing from its customers in China as part of its
long-term supply agreements to assist with the funding of the expansion of its mining operation.
The borrowings, totaling $7.7 million, accrue interest annually at five percent. The borrowings
require a $.7 million principal payment plus accrued interest to be made each January 31 for the
next three years with the remaining balance due in full in January 2010.
At June 30, 2006, we had cash and cash equivalents of $123.6 million (including $29.3 million
at Portman), $500 million of availability under the unsecured credit agreement and A$28.5 million
of availability under the credit facility at Portman. At June 30, 2006, there were no outstanding
borrowings under either credit facility. Total availability under these facilities was reduced by
A$11.5 million for commitments under outstanding performance bonds at Portman.
Following is a summary of cash activity for the first six months of 2006:
|
|
|
|
|
|
|
(In Millions) |
|
Repurchases of common stock |
|
$ |
(81.0 |
) |
Capital expenditures |
|
|
(69.3 |
) |
Dividends on common and preferred stock |
|
|
(12.7 |
) |
Net cash provided by operating activities |
|
|
92.4 |
|
Effect of exchange rate changes on cash |
|
|
.5 |
|
Other |
|
|
.6 |
|
|
|
|
|
Decrease in cash and cash equivalents from continuing operations |
|
|
(69.5 |
) |
Cash provided by discontinued operations |
|
|
.3 |
|
|
|
|
|
Decrease in cash and cash equivalents |
|
$ |
(69.2 |
) |
|
|
|
|
Common stock repurchases reflected the settlement on 2.3 million of 2.5 million Common Shares
re-purchased under a May 2006 authorization by Cliffs Board of Directors. On July 11, 2006,
Cliffs Board authorized an additional two million common share repurchase program. Also, we
increased our quarterly common share dividend
47
to $.125 per share from $.10 per share on May 9, 2006 and to $.10 per share from $.05 per share on
July 12, 2005.
Capital expenditures through June 30, 2006 were $69.3 million, of which $32.6 million related
to Portman. Our share of capital expenditures is expected to approximate $138 million in 2006,
including approximately $44 million for expansion and related activity at Portman. We expect to
fund our expenditures from operations and available cash.
Included in net cash from operating activities was a refund of $67.5 million from the WEPCO
escrow account. At June 30, 2006, there were 5.9 million tons of pellets in inventory at a cost of
$230.1 million, which was 2.6 million tons, or $125.2 million, higher than December 31, 2005.
Pellet inventory at June 30, 2005 was 4.1 million tons, or $150.9 million. The increase in the
first half reflects winter shipment curtailments on the Great Lakes. At June 30, 2006, Portman had
.7 million tonnes of finished product inventory at a cost of $16.2 million, which was .1 million
tonnes or $2.4 million higher than December 31, 2005. Finished product inventory at Portman was .8
million tonnes, or $8.7 million at June 30, 2005.
Following is a summary of our Common Shares outstanding:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
2005 |
|
2004 |
March 31 |
|
|
43,797,072 |
|
|
|
43,748,246 |
|
|
|
42,736,148 |
|
June 30 |
|
|
42,170,090 |
|
|
|
43,756,230 |
|
|
|
42,782,604 |
|
September 30 |
|
|
|
|
|
|
43,858,932 |
|
|
|
43,176,772 |
|
December 31 |
|
|
|
|
|
|
43,830,994 |
|
|
|
43,197,544 |
|
ENVIRONMENTAL
Our environmental liabilities of $15.0 million at June 30, 2006, including obligations for
known environmental remediation exposures at active and closed mining operations and other sites,
have been recognized based on the estimated cost of investigation and remediation at each site. If
the cost can only be estimated as a range of possible amounts with no specific amount being most
likely, the minimum of the range is accrued in accordance with SFAS No. 5, Accounting for
Contingencies. Future expenditures are not discounted, and potential insurance recoveries have
not
48
been reflected. Additional environmental obligations could be incurred, the extent of which cannot
be assessed.
The environmental liability includes our obligations related to five sites that are
independent of our iron mining operations, three former iron ore-related sites, two leased land
sites where we are lessor and miscellaneous remediation obligations at our operating units.
Included in the obligation are Federal and State sites where the Company is named as a PRP: the
Rio Tinto mine site in Nevada, the Milwaukee Solvay site in Wisconsin and the Kipling and Deer Lake
sites in Michigan. See NOTE 8 for more information.
PENSIONS AND OTHER POSTRETIREMENT BENEFITS
Defined benefit pension expense totaled $5.7 million and $11.5 million for the second quarter
and first half of 2006, compared with $4.7 million and $9.5 million for the comparable 2005
periods. The increase in defined benefit pension expense for the three-month and six-month periods
was due primarily to a decrease in the discount rate. See NOTE 7 for more information.
OPEB expense totaled $4.1 million and $8.3 million for the second quarter and first half of
2006, compared with $5.3 million and $10.8 million for the comparable 2005 periods. The decrease
in OPEB expense for the three-month and six-month periods was due to higher expected asset returns
and lower loss amortization. The higher expected asset returns are primarily due to additional
VEBA contributions agreed to under the existing labor agreement with the USW. The decrease in loss
amortization is due to longer amortization periods reflecting increased remaining service lives of
employees.
49
Following is a summary of our consolidated share of defined benefit pension and OPEB
funding and expense for the years 2003 through 2006:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(In Millions) |
|
|
Pension |
|
OPEB |
|
|
Funding |
|
Expense |
|
Funding |
|
Expense |
2003 |
|
$ |
6.4 |
|
|
$ |
32.0 |
|
|
$ |
17.0 |
|
|
$ |
29.1 |
|
2004 |
|
|
63.0 |
|
|
|
23.1 |
|
|
|
30.9 |
|
|
|
28.5 |
|
2005 |
|
|
40.6 |
|
|
|
20.7 |
|
|
|
31.8 |
|
|
|
17.9 |
|
2006 (Estimated) |
|
|
46.2 |
|
|
|
23.1 |
|
|
|
37.4 |
|
|
|
16.6 |
|
Year 2006 and 2005 OPEB expense reflect estimated cost reductions of $3.0 million and $3.6
million, respectively, due to the effect of the Medicare Prescription Drug, Improvement and
Modernization Act of 2003.
MARKET RISKS
We are subject to a variety of risks, including those caused by changes in the market value of
equity investments, changes in commodity prices and foreign currency exchange rates. We have
established policies and procedures to manage such risks; however, certain risks are beyond our
control.
Our investment policy relating to our short-term investments (classified as cash equivalents)
is to preserve principal and liquidity while maximizing the short-term return through investment of
available funds. The carrying value of these investments approximates fair value on the reporting
dates.
The rising cost of energy and supplies are important issues affecting our North American
production costs. Energy costs represent approximately 25 percent of our North American production
costs. Recent trends indicate that electric power, natural gas and oil costs can be expected to
increase over time, although the direction and magnitude of short-term changes are difficult to
predict. Our North American mining ventures consumed approximately 6.7 million mmbtus of natural
gas and 12.4 million gallons of diesel fuel (Company share 4.8 million mmbtus and 7.9 million
gallons of diesel fuel) in the first six months of 2006. As of June 30, 2006, we purchased or have
forward purchase contracts for 12.1 million mmbtus of natural gas (representing approximately 92
percent of estimated 2006 consumption) at an average price of approximately $8.74 per mmbtu and
13.0 million gallons of diesel fuel at approximately
50
$2.25 per gallon for our North American mining ventures. Our strategy to address increasing
energy rates includes improving efficiency in energy usage and utilizing the lowest cost
alternative fuels. Our mining ventures enter into forward contracts for certain commodities,
primarily natural gas, as a hedge against price volatility. Such contracts are in quantities
expected to be delivered and used in the production process. At June 30, 2006, the notional amount
of the outstanding forward contracts was $47.3 million (Company share $40.0 million), with an
unrecognized fair value loss of $13.7 million (Company share $11.6 million) based on June 30,
2006 forward rates. The contracts mature at various times through December 2006. If the forward
rates were to change 10 percent from the month-end rate, the value and potential cash flow effect
on the contracts would be approximately $3.4 million (Company share $2.8 million).
Our share of the Wabush Mines operation in Canada represents approximately five percent of our
North American pellet production. This operation is subject to currency exchange fluctuations
between the U.S. and Canadian dollars; however, we do not hedge our exposure to this currency
exchange fluctuation. Since 2003, the value of the Canadian dollar rose against the U.S. dollar
from $.64 U.S. dollar per Canadian dollar at the beginning of 2003 to $.90 U.S. dollar per Canadian
dollar at June 30, 2006, an increase of approximately 41 percent. The average exchange rate
increased to $.88 U.S. dollar per Canadian dollar in the first six months of 2006 from an average
of $.77 U.S. dollar per Canadian dollar for 2004, an increase of approximately 14 percent.
Portman hedges a portion of its United States currency-denominated sales in accordance with a
formal policy. The primary objective for using derivative financial instruments is to reduce the
earnings volatility attributable to changes in Australian and United States currency fluctuations.
The instruments are subject to formal documentation, intended to achieve qualifying hedge
treatment, and are tested at inception and at each reporting period as to effectiveness. Changes
in fair value for highly effective hedges are recorded as a component of other comprehensive
income. Ineffective portions are charged to operations. At June 30, 2006, Portman had outstanding
A$435.2 million in the form of call options, collar options, convertible collars options and
forward exchange contracts with varying maturity dates ranging from July 2006 to February 2009, and
a fair value loss based on the June 30, 2006 spot rate of
51
A$4.8 million. A one percent increase in the value of the Australian dollar from the
month-end rate would increase the fair value by approximately A$3.3 million and a one percent
decrease would decrease the fair value and cash flow by approximately A$2.9 million.
STRATEGIC INVESTMENTS
We intend to continue to pursue investment and management opportunities to broaden our scope
as a supplier of iron ore or other raw materials to the integrated steel industry through the
acquisition of additional mining interests to strengthen our market position. We are particularly
focused on expanding our international investments to capitalize on global demand for steel and
iron ore. Our Portman acquisition is an example of our ability to expand geographically, and we
intend to continue to pursue similar opportunities. We will continue to investigate opportunities
to expand our leadership position in the North American iron ore market. In the event of any
future acquisitions or joint-venture opportunities, we may consider using available liquidity or
other sources of funding to make investments. In addition, we will strive to continuously improve
iron ore pellet quality and develop alternative metallic products, through such investments as the
Mesabi Nugget Project.
Mesabi Nugget Project
In 2002, we agreed to participate in Phase II of the Mesabi Nugget Project (Project). Other
participants include Kobe Steel, Steel Dynamics, Ferrometrics, Inc. and the State of Minnesota.
Construction of a $16 million pilot plant at our Northshore mine, to test and develop Kobe Steels
technology for converting iron ore into nearly pure iron in nugget form, was completed in May 2003.
The high-iron-content product could be utilized to replace steel scrap as a raw material for
electric steel furnaces and blast furnaces or basic oxygen furnaces of integrated steel producers
or as feedstock for the foundry industry. A third operating phase of the pilot plant test in 2004
confirmed the commercial viability of this technology. The pilot plant ended operations August 3,
2004. The product was used by four electric furnace producers and one foundry with favorable
results. Preliminary construction engineering and environmental permitting activities were
initiated for two potential commercial plant locations (one in
52
Butler, Indiana near Steel Dynamics steelmaking facilities and one at our Cliffs Erie site in
Hoyt Lakes, Minnesota). A non-binding term sheet for a commercial plant was executed in March
2005, and a decision to proceed with construction engineering was made in April. On July 26, 2005,
the Minnesota Pollution Control Agency Citizens Board unanimously approved environmental
permitting for the Cliffs Erie site and focus was diverted to that site. We would be the supplier
of iron ore and have a minority interest in the first commercial plant. Our contribution to the
project to-date has totaled $6.3 million ($1.0 million in 2005), including significant
contributions of in-kind facilities and services. In January 2006, our Board of Directors
authorized $50 million in capital expenditures for the project, subject to the Project obtaining
non-recourse financing for its capital requirements in excess of equity investments made by the
Project participants and the Project participants reaching mutually agreed upon terms. Steel
Dynamics has agreed to participate in the Project subject to the same qualifications. Our equity
interest in the venture is expected to be approximately 25 percent. Included in our Boards
authorization is $21 million for construction and operation of the commercial nugget plant, $25
million to expand the Northshore concentrator to provide the iron ore concentrate, and $4.4 million
for railroad improvements to transport the concentrate. The participants have tentatively agreed
on terms of the venture agreements. The initiative to secure non-recourse project financing has
commenced.
OUTLOOK
Although production schedules are subject to change, Cliffs-managed North American pellet
production is expected to be approximately 35 million tons, with our share representing 21.7
million tons.
Our forecast of total year 2006 North American sales is expected to be approximately 21
million tons, reflecting higher inventories at North American steel plants, the shut down of Mittal
Steel USAs Weirton blast furnace and a programmed 2005 contractual change that modified and
reduced consignment tonnage. Revenue per ton for pellets is expected to increase approximately 9.5
percent to $64.35 per ton from the 2005 average of $58.77 per ton due to the combination of
contractual base price increases, higher term sales contract escalation factors including higher
steel
53
pricing, higher PPI and lag year adjustments, partially offset by the effect of lower
international benchmark pellet prices.
Our total 2006 North American unit production costs are expected to increase approximately 11
percent from the 2005 cost of goods sold and operating expenses (excluding freight and venture
partners cost reimbursements) of $42.65 per ton. The cost increase principally reflects increased
energy and supply pricing, higher labor costs, increased maintenance activity and lower production.
Portmans unit production costs are expected to increase approximately five percent from 2005, as
Portman operating cost increases are expected to be partially offset by a reduction in our purchase
accounting adjustments.
Portmans current estimate of total year 2006 production is 7.5 million tonnes, reflecting the
expansion of its operations. Portmans current estimate of total year 2006 sales is 7.5 million
tonnes. Revenue per tonne is expected to increase approximately 16 percent to $48.40 per tonne
from the 2005 average of $41.66 per tonne due to benchmark price settlements, changes in sales mix,
purchase accounting adjustments related to currency hedges in place at the date of acquisition and
changes in exchange rate.
As we look forward in 2006, we continue to be focused on the rising costs of much of our
purchased energy and materials. While PPI escalation factors in our North American sales contracts
will recover some of the expected inflation, we will continue our efforts to mitigate inflationary
pressure through cost reduction initiatives.
FORWARD-LOOKING STATEMENTS
Cautionary Statements
This report contains statements that constitute forward-looking statements. These
forward-looking statements may be identified by the use of predictive, future-tense or
forward-looking terminology, such as believes, anticipates, expects, estimates, intends,
may, will or similar terms. These statements speak only as of the date of this report, and we
undertake no ongoing obligation, other than that imposed by law, to update these statements. These
statements appear in a number of places in
54
this report and include statements regarding our intent, belief or current expectations of our
directors or our officers with respect to, among other things:
|
|
trends affecting our financial condition, results of operations or future prospects; |
|
|
estimates of our economic iron ore reserves; |
|
|
our business and growth strategies; |
|
|
our financing plans and forecasts; and |
|
|
the potential existence of significant deficiencies or material weaknesses in internal
controls over financial reporting that may be identified during the performance of testing
required under Section 404 of the Sarbanes-Oxley Act of 2002. |
You are cautioned that any such forward-looking statements are not guarantees of future
performance and involve significant risks and uncertainties, and that actual results may differ
materially from those contained in the forward-looking statements as a result of various factors,
some of which are unknown. For a discussion of the factors , including but not limited to, those
that could adversely affect our actual results and performance, see Risk Factors in Part I
Item 1A in our Annual Report on Form 10-K for the year-ended December 31, 2005.
ITEM 3. QUALITATIVE AND QUANTITATIVE DISCLOSURES ABOUT MARKET RISK
Information regarding Market Risk of the Company is presented under the caption Market Risk
which is included in our Annual Report on Form 10-K for the year ended December 31, 2005 and in the
Managements Discussion and Analysis section of this report.
55
ITEM 4. CONTROLS AND PROCEDURES
Evaluation of disclosure controls and procedures
We maintain disclosure controls and procedures that are designed to ensure that information
required to be disclosed in our Exchange Act reports is recorded, processed, summarized and
reported within the time periods specified in the SECs rules and forms, and that such information
is accumulated and communicated to our management, including our Chief Executive Officer and Chief
Financial Officer, as appropriate, to allow timely decisions regarding required disclosure based
closely on the definition of disclosure controls and procedures in Rule 13a-15(e) promulgated
under the Exchange Act. In designing and evaluating the disclosure controls and procedures,
management recognized that any controls and procedures, no matter how well designed and operated,
can provide only reasonable assurance of achieving the desired control objectives, and management
necessarily was required to apply its judgment in evaluating the cost-benefit relationship of
possible controls and procedures.
As of the end of the period covered by this report, we carried out an evaluation, under the
supervision and with the participation of our management, including our Chief Executive Officer and
our Chief Financial Officer, of the effectiveness of the design and operation of our disclosure
controls and procedures. Based on the foregoing, our Chief Executive Officer and Chief Financial
Officer concluded that our disclosure controls and procedures were effective at the reasonable
assurance level as of the date of the evaluation conducted by our Chief Executive Officer and Chief
Financial Officer.
Changes in internal controls over financial reporting
There have been no changes in our internal control over financial reporting or in other
factors that occurred during our last fiscal quarter that have materially affected, or are
reasonably likely to materially affect, our internal control over financial reporting. See
Management Report on Internal Controls Over Financial Reporting and Report of Independent
Registered Public Accounting Firm in our Annual Report on Form 10-K for the year ended December
31, 2005.
56
PART II OTHER INFORMATION
Item 1. Legal Proceedings
Wisconsin Electric Power Company. Two of the Companys mines, Tilden and Empire (the
Mines), currently purchase their electric power from WEPCO pursuant to the terms of special
contracts specifying prices based on WEPCOs actual costs. Effective April 1, 2005, WEPCO
unilaterally changed its method of calculating the energy charges to the Mines. It is the Mines
contention that WEPCOs new billing methodology is inconsistent with the terms of the parties
contracts, and a dispute has arisen between WEPCO and the Mines over the pricing issue. On
September 20, 2005, the Mines filed a Demand for Arbitration with the American Arbitration
Association with respect to the dispute as provided for in their contracts with WEPCO. WEPCO filed
its reply on October 8, 2005, which included a counterclaim for damages in an amount of in excess
of $4.1 million resulting from an alleged failure of Tilden to notify WEPCO of planned production
in excess of seven million tons per year. We consider WEPCOs counterclaim to be without merit and
intend to defend the counterclaim vigorously. Pursuant to the terms of the relevant contracts, the
undisputed amounts were paid to WEPCO, while the disputed amounts were deposited into an
interest-bearing escrow account maintained by a bank. An interim agreement was entered into
effective May 5, 2006, between WEPCO and the Mines. Under the terms of the agreement, we received
a net amount of approximately $67.5 million, representing a rebate of amounts in excess of certain
contractual caps paid either to WEPCO or placed in escrow. The agreement also temporarily adjust
the billing and payment provisions of the contracts during the pendency of the arbitration, without
affecting the final outcome of the dispute. As of June 30, 2006, a total of approximately $31
million remains in the escrow accounts which represents a portion of WEPCOs 2005 and 2006
billings, plus accrued interest, that remain in dispute in the arbitration.
57
Milwaukee Solvay Coke. In September 2002, we received a draft of a proposed Administrative
Order by Consent from the EPA, for clean-up and reimbursement of costs associated with the
Milwaukee Solvay coke plant site in Milwaukee, Wisconsin. The plant was operated by a predecessor
of ours from 1973 to 1983, which predecessor we acquired in 1986. In January 2003, we completed
the sale of the plant
site and property to a third party. Following this sale, an Administrative Order by Consent
(Solvay Consent Order) was entered into with the EPA by us, the new owner and another third party
who had operated on the site. In connection with the Solvay Consent Order, the new owner agreed to
take responsibility for the removal action and agreed to indemnify us for all costs and expenses in
connection with the removal action. In the third quarter of 2003, the new owner, after completing
a portion of the removal, experienced financial difficulties. In an effort to continue progress on
the removal action, we expended approximately $.9 million in the second half of 2003 and $2.1
million in 2004. In September 2005, we received a notice of completion from the EPA documenting
that all work has been fully performed in accordance with the Consent Order.
On August 26, 2004, we received a Request for Information pursuant to Section 104(e) of CERCLA
relative to the investigation of additional contamination below the ground surface at the Milwaukee
Solvay site. The Request for Information was also sent to 13 other PRPs. On July 14, 2005, we
received a General Notice Letter from the EPA notifying us that the EPA believes we may be liable
under CERCLA and requesting that we, along with other PRPs, voluntarily perform clean-up activities
at the site. On July 26, 2005, we received correspondence from the EPA with a proposed Consent
Order, informing us that three other PRPs had also expressed interest in negotiating with the EPA.
Subsequently, on March 30, 2006, we received a Special Notice Letter from the EPA notifying all
PRPs that we have a 60-day period within which to enter into negotiations with EPA over the conduct
of a remedial investigation and feasibility study for the Milwaukee Solvay site. At this time, the
nature and extent of the contamination, the required remediation, the total cost of the clean-up
and the
58
cost sharing responsibilities of the PRPs cannot be determined, although the EPA has
advised us that it has incurred approximately $.5 million in past response costs, which the EPA
will seek to recover from us and the other PRPs. We increased our environmental reserve for
Milwaukee Solvay by $.5 million in 2005 for potential additional exposure.
The Kinnickinnic Development Group (KK Group) is pursuing the acquisition of the Milwaukee
Solvay property. Pursuant to the Liability Transfer and Indemnity Agreement entered into between
KK Group and Cliffs Mining Company, the KK Group
has agreed to acquire our mortgage interest in the property for $2.25 million, assume all
environmental liabilities in connection with the property and place $4.0 million in escrow to
secure the KK Groups obligations. The KK Group has agreed, upon closing, to purchase a $5.0
million environmental insurance policy. The estimated premium for the insurance policy is expected
to be placed in escrow in the near future to be utilized when the policy is issued. The Company
received the $2.25 million payment for the assignment of the mortgage in June 2006 as a deposit to
be held pending closure on the global agreement.
KHD Humboldt Wedag International Ltd. (KHD). On June 20, 2006, KHD and Cade Struktur
Corporation (Cade) submitted an Arbitration Notice, Appointment of Arbitrator and Request to
Appoint Arbitrator to the participants in the Wabush Mines Joint Venture in connection with a
dispute over the calculation of royalties under the terms of an Amended and Consolidation of Mining
Leases dated September 2, 1959, as amended, between Wabush Iron Co. Limited and Canadian Javelin
Limited (a predecessor to KHD and Cade). KHD and Cade have claimed that the Wabush Mines Joint
Venture has underpaid royalties since 1991 and claim underpayments in excess of C$15 million. The
participants in the Wabush Mines Joint Venture have denied the existence of any royalty
underpayments and plan to defend the arbitration vigorously. The Company currently owns 26.83
percent of the Wabush Mines Joint Venture.
59
Item 1A. Risk Factors
There have been no material changes in our risk factors as described in Part I Item 1A. Risk
Factors in our Annual Report on Form 10-K for the year ended December 31, 2005.
Item 2. Unregistered Sales of Equity Securities and Use of Proceeds.
|
(a) |
|
On April 19, May 31, and June 15, 2006, pursuant to the Cleveland-Cliffs Inc Voluntary
Non-Qualified Deferred Compensation Plan (VNQDC Plan), the Company sold a total of 328
shares of common stock, par value $.25 per share, of Cleveland-Cliffs Inc (Common Shares)
for an aggregate consideration of $14,088.77 to the Trustee of the Trust maintained under
the
VNQDC Plan. These sales were made in reliance on Rule 506 of Regulation D under the
Securities Act of 1933 pursuant to an election made by two managerial employees under
the VNQDC Plan. |
|
|
(b) |
|
The table below sets forth information regarding repurchases by Cleveland-Cliffs Inc of
its Common Shares during the periods indicated. |
60
ISSUER PURCHASES OF EQUITY SECURITIES
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Number |
|
|
Maximum |
|
|
|
|
|
|
|
|
|
|
|
of Shares (or |
|
|
Number (or |
|
|
|
|
|
|
|
|
|
|
|
Units) |
|
|
Approximate |
|
|
|
Total |
|
|
|
|
|
|
Purchased as |
|
|
Dollar Value) of |
|
|
|
Number of |
|
|
Average |
|
|
Part of Publicly |
|
|
Shares (or Units) |
|
|
|
Shares (or |
|
|
Price Paid |
|
|
Announced |
|
|
that May Yet be |
|
|
|
Units) |
|
|
per Share |
|
|
Plans or |
|
|
Purchased Under the |
|
Period |
|
Purchased (1) (2) |
|
|
(or Unit) $ |
|
|
Programs |
|
|
Plans or Programs (2) |
|
April 1 - 30, 2006 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
May 1 - 31, 2006 |
|
|
1,020,408 |
|
|
|
37.3506 |
|
|
|
1,019,600 |
|
|
|
1,480,400 |
|
June 1 - 30, 2006 |
|
|
1,241,600 |
|
|
|
34.5426 |
|
|
|
1,241,600 |
|
|
|
238,800 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
2,262,008 |
|
|
|
35.8093 |
|
|
|
2,261,200 |
|
|
|
238,800 |
|
|
|
|
(1) |
|
The Company acquired 808 shares from an employee in connection with the vesting of
restricted stock. Whole shares were repurchased to satisfy the tax withholding
obligations of the employee on May 23, 2006. |
|
(2) |
|
On May 9, 2006 the Company received the approval by the Board of Directors to
repurchase up to an aggregate of 2,500,000 shares on a post-split basis of the Companys
outstanding Common Stock. |
Item 4. Submission of Matters to a Vote of Security Holders
The Companys Annual Meeting of Shareholders was held on May 9, 2006. At the meeting the
Companys shareholders acted upon (i) the election of 11 Directors, and (ii) the approval of the
appointment of Deloitte & Touche LLP as the Companys independent auditors.
In the election of Directors, 11 of the 12 nominees named in the Companys Proxy Statement,
dated March 30, 2006, were elected to hold office
61
until the next Annual Meeting of Shareholders and until their respective successors are elected.
Ranko Cucuz withdrew his name for consideration as a Director nominee on May 1, 2006 and the Board
of Directors determined, effective upon the expiration of Mr. Cucuzs term at the Annual Meeting,
to decrease the size of the Board of Directors from 12 to 11. Each nominee received the number of
votes set opposite his name:
|
|
|
|
|
|
|
|
|
NOMINEES |
|
FOR |
|
|
AGAINST |
|
John S. Brinzo |
|
|
37,747,360 |
|
|
|
2,012,856 |
|
Ronald C. Cambre |
|
|
38,027,910 |
|
|
|
1,732,306 |
|
Joseph A. Carrabba |
|
|
37,747,606 |
|
|
|
2,012,610 |
|
Susan M. Cunningham |
|
|
38,024,528 |
|
|
|
1,735,688 |
|
Barry J. Eldridge |
|
|
38,028,964 |
|
|
|
1,731,252 |
|
David H. Gunning |
|
|
37,741,494 |
|
|
|
2,018,722 |
|
James D. Ireland III |
|
|
37,750,332 |
|
|
|
2,009,884 |
|
Francis R. McAllister |
|
|
38,028,694 |
|
|
|
1,731,522 |
|
Roger Phillips |
|
|
38,025,788 |
|
|
|
1,734,428 |
|
Richard K. Riederer |
|
|
37,754,600 |
|
|
|
2,005,616 |
|
Alan Schwartz |
|
|
38,025,862 |
|
|
|
1,734,354 |
|
There were no broker non-votes with respect to the election of Directors.
For the ratification of Deloitte & Touche LLP as independent auditors, the voting was as
follows:
|
|
|
|
|
|
|
|
|
|
For |
|
|
39,701,898 |
|
Against |
|
|
32,284 |
|
Abstain |
|
|
26,034 |
|
Item 6. Exhibits
|
(a) |
|
List of Exhibits-Refer to Exhibit Index on page 64. |
62
SIGNATURE
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly
caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.
|
|
|
|
|
|
CLEVELAND-CLIFFS INC
|
|
Date: July 27, 2006 |
By |
/s/ Donald J. Gallagher
|
|
|
|
Donald J. Gallagher |
|
|
|
PresidentNorth American Iron Ore,
Chief Financial Officer and
Treasurer |
|
|
63
Exhibit Index
|
|
|
|
|
Exhibit |
|
|
|
|
Number |
|
Exhibit |
|
|
|
|
|
|
|
3(a)
|
|
Amendment No. 2 to Amended Articles of
Incorporation as filed with the
Secretary of State of the State of Ohio
on June 7, 2006 (filed as Exhibit 3(a)
to Form 8-K of Cleveland-Cliffs Inc on
June 9, 2006 and incorporated by
reference)
|
|
Not Applicable |
|
|
|
|
|
4(a)
|
|
Form of Common Stock Certificate (filed
as Exhibit 4(a) to Form 8-K/A
(Amendment No. 2) of Cleveland-Cliffs
Inc on June 30, 2006 and incorporated
by reference)
|
|
Not Applicable |
|
|
|
|
|
4(b)
|
|
Multicurrency Credit Agreement, entered
into as of June 23, 2006, among
Cleveland-Cliffs Inc, 16 various
institutions, and Fifth Third Bank as
Administrative Agent and L/C Issuer,
and Bank of America N.A. as Syndication
Agent (filed as Exhibit 3(a) to Form
8-K of Cleveland-Cliffs Inc on June 27,
2006 and incorporated by reference)
|
|
Not Applicable |
|
|
|
|
|
10(a)
|
|
* Form of Severance Agreement by and
between Cleveland-Cliffs Inc and
certain elected officers of the Company
dated May 19, 2006 and effective May 8,
2006 (filed as Exhibit 10(a) to Form
8-K of Cleveland-Cliffs Inc on May 25,
2006 and incorporated by reference)
|
|
Not Applicable |
|
|
|
|
|
10(b)
|
|
* Amendment No. 1 to Annex A to the
Severance Agreement between
Cleveland-Cliffs Inc and Joseph A.
Carrabba effective May 9, 2006 (filed
as Exhibit 10(a) to Form 8-K of
Cleveland-Cliffs Inc on May 10, 2006
and incorporated by reference)
|
|
Not Applicable |
|
|
|
|
|
10(c)
|
|
* Amendment No. 1 to Long-Term
Incentive Program dated May 8, 2006 and
effective as of January 1, 2006 (filed
as Exhibit 10(b) to Form 8-K of
Cleveland-Cliffs Inc on May 12, 2006
and incorporated by reference)
|
|
Not Applicable |
|
|
|
* |
|
Reflects management contract or other compensatory arrangement required to be filed as an
Exhibit pursuant to Item 6 of this Report. |
64
|
|
|
|
|
Exhibit |
|
|
|
|
Number |
|
Exhibit |
|
|
|
|
|
|
|
10(d)
|
|
* Form of Long-Term Incentive Program
Participant Grant and Agreement Year 2006
(Performance Period 2006-2008) (filed as
Exhibit 10(a) to Form 8-K of Cleveland
Cliffs Inc on May 12, 2006 and incorporated
by reference)
|
|
Not Applicable |
|
|
|
|
|
10(e)
|
|
** Letter of Agreement between Mittal
Steel USA and Cleveland-Cliffs Inc to amend
three existing pellet sales contracts for
Mittal Steel USA-Indiana Harbor West,
Mittal Steel USA-Indiana Harbor East, and
Mittal Steel USA-Weirton (filed as Exhibit
10(e) to Form 10-Q of Cleveland-Cliffs Inc
on April 27, 2006 and incorporated by
reference)
|
|
Not Applicable |
|
|
|
|
|
10(f)
|
|
Interim Agreement between Wisconsin
Electric Power Company and Tilden Mining
Company L.C. and Empire Iron Mining
Partnership dated and effective May 5, 2006
|
|
Filed Herewith |
|
|
|
|
|
31(a)
|
|
Certification Pursuant to 15 U.S.C. Section
7241, as Adopted Pursuant to Section 302 of
the Sarbanes-Oxley Act of 2002, signed and
dated by John S. Brinzo, Chairman and Chief
Executive Officer for Cleveland-Cliffs Inc,
as of July 27, 2006
|
|
Filed Herewith |
|
|
|
|
|
31(b)
|
|
Certification Pursuant to 15 U.S.C. Section
7241, as Adopted Pursuant to Section 302 of
the Sarbanes-Oxley Act of 2002, signed and
dated by Donald J. Gallagher,
President-North American Iron Ore, Chief
Financial Officer and Treasurer for
Cleveland-Cliffs Inc, as of July 27, 2006
|
|
Filed Herewith |
|
|
|
|
|
32(a)
|
|
Certification Pursuant to 18 U.S.C. Section
1350, as Adopted Pursuant to Section 906 of
the Sarbanes-Oxley Act of 2002, signed and
dated by John S. Brinzo, Chairman and Chief
Executive Officer for Cleveland-Cliffs Inc,
as of July 27, 2006
|
|
Filed Herewith |
|
|
|
|
|
32(b)
|
|
Certification Pursuant to 18 U.S.C. Section
1350, as Adopted Pursuant to Section 906 of
the Sarbanes-Oxley Act of 2002, signed and
dated by Donald J. Gallagher,
President-North American Iron Ore, Chief
Financial Officer and Treasurer for
Cleveland-Cliffs Inc, as of July 27, 2006
|
|
Filed Herewith |
|
|
|
* |
|
Reflects management contract or other compensatory arrangement required to be filed as an
Exhibit pursuant to Item 6 of this Report. |
|
** |
|
Confidential treatment requested any/or approved as to certain portions, which portions have
been omitted and filed separately with the Securities and Exchange Commission. |
65